Direct operational load monitoring approach for structural prognosis

2011 ◽  
Author(s):  
Howard M. Matt ◽  
Kevin Napolitano ◽  
Michael D. Todd ◽  
Shawn Hertz
Materials ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 6564
Author(s):  
Michal Dziendzikowski ◽  
Artur Kurnyta ◽  
Piotr Reymer ◽  
Marcin Kurdelski ◽  
Sylwester Klysz ◽  
...  

In this paper, we present an approach to fatigue estimation of a Main Landing Gear (MLG) attachment frame due to vertical landing forces based on Operational Loads Monitoring (OLM) system records. In particular, the impact of different phases of landing and on ground operations and fatigue wear of the MLG frame is analyzed. The main functionality of the developed OLM system is the individual assessment of fatigue of the main landing gear node structure for Su-22UM3K aircraft due to standard and Touch-And-Go (T&G) landings. Furthermore, the system allows for assessment of stress cumulation in the main landing gear node structure during touchdown and allows for detection of hard landings. Determination of selected stages of flight, classification of different types of load cycles of the structure recorded by strain gauge sensors during standard full stop landings and taxiing are also implemented in the developed system. Based on those capabilities, it is possible to monitor and compare equivalents of landing fatigue wear between airplanes and landing fatigue wear across all flights of a given airplane, which can be incorporated into fleet management paradigms for the purpose of optimal maintenance of aircraft. In this article, a detailed description of the system and algorithms used for landing gear node fatigue assessment is provided, and the results obtained during the 3-year period of system operation for the fleet of six aircraft are delivered and discussed.


2020 ◽  
Vol 21 (4) ◽  
pp. 970-983
Author(s):  
Chan Yik Park ◽  
Myung-Gyun Ko ◽  
Sang-Yong Kim ◽  
Jae-Seok Ha

2017 ◽  
Vol 2017 (9) ◽  
pp. 101-108
Author(s):  
Piotr Reymer ◽  
Marcin Kurdelski ◽  
Andrzej Leski ◽  
Andrzej Leśniczak ◽  
Michał Dziendzikowski

AbstractThe Su-22 fighter-bomber is a military aircraft used in the Polish Air Force (PLAF) since the mid 1980’s. By decision of the Ministry of National Defence Republic of Poland, the assumed service life for this type of aircraft was prolonged up to 3200 flight hours based on the Full Scale Fatigue Test (FSFT) results. The FSFT was conducted using the real load profile defined during the Operational Load Monitoring Program (OLM) and the 3200 hour service life was also based on this load profile.In order to assure safe operation of all the 18 Su-22 aircraft, the Individual Aircraft Tracking program was introduced. The program was based on the results of the FSFT as well as the analysis of the flight parameters recorded by the THETYS onboard flight recorder.In this paper, the authors present the methodology, assumed fatigue hypothesis and preliminary results of the IAT program for the Polish Su-22.


Sensors ◽  
2020 ◽  
Vol 20 (9) ◽  
pp. 2534 ◽  
Author(s):  
Waldemar Mucha ◽  
Wacław Kuś ◽  
Júlio C. Viana ◽  
João Pedro Nunes

Operational Load Monitoring consists of the real-time reading and recording of the number and level of strains and stresses during load cycles withstood by a structure in its normal operating environment, in order to make more reliable predictions about its remaining lifetime in service. This is particularly important in aeronautical and aerospace industries, where it is very relevant to extend the components useful life without compromising flight safety. Sensors, like strain gauges, should be mounted on points of the structure where highest strains or stresses are expected. However, if the structure in its normal operating environment is subjected to variable exciting forces acting in different points over time, the number of places where data will have be acquired largely increases. The main idea presented in this paper is that instead of mounting a high number of sensors, an artificial neural network can be trained on the base of finite element simulations in order to estimate the state of the structure in its most stressed points based on data acquired just by a few sensors. The model should also be validated using experimental data to confirm proper predictions of the artificial neural network. An example with an omega-stiffened composite structural panel (a typical part used in aerospace applications) is provided. Artificial neural network was trained using a high-accuracy finite element model of the structure to process data from six strain gauges and return information about the state of the panel during different load cases. The trained neural network was tested in an experimental stand and the measurements confirmed the usefulness of presented approach.


Sensors ◽  
2020 ◽  
Vol 20 (24) ◽  
pp. 7087
Author(s):  
Waldemar Mucha

The aim of operational load monitoring is to make predictions about the remaining usability time of structures, which is extremely useful in aerospace industry where in-service life of aircraft structural components can be maximized, taking into account safety. In order to make such predictions, strain sensors are mounted to the structure, from which data are acquired during operational time. This allows to determine how many load cycles has the structure withstood so far. Continuous monitoring of the strain distribution of the whole structure can be complicated due to vicissitude nature of the loads. Sensors should be mounted in places where stress and strain accumulations occur, and due to experiencing variable loads, the number of required sensors may be high. In this work, different machine learning and artificial intelligence algorithms are implemented to predict the current safety factor of the structure in its most stressed point, based on relatively low number of strain measurements. Adaptive neuro-fuzzy inference systems (ANFIS), support-vector machines (SVM) and Gaussian processes for machine learning (GPML) are trained with simulation data, and their effectiveness is measured using data obtained from experiments. The proposed methods are compared to the earlier work where artificial neural networks (ANN) were proven to be efficiently used for reduction of the number of sensors in operational load monitoring processes. A numerical comparison of accuracy and computational time (taking into account possible real-time applications) between all considered methods is provided.


Author(s):  
P C T Horst

One possible approach for the determination of new maintenance inspection schedules in the case of operational load monitoring is presented. Emphasis is laid on fatigue critical structural items. The method is based on the assumption that required safety factors may be reduced, if the actual load history is known from individual monitoring. As an example the method has been applied to an existing widebody aircraft type.


Author(s):  
P. Foote ◽  
M. Breidne ◽  
K. Levin ◽  
P. Papadopolous ◽  
I. Read ◽  
...  

Strain ◽  
2000 ◽  
Vol 36 (3) ◽  
pp. 123-126 ◽  
Author(s):  
N. Aldridge ◽  
P. Foote ◽  
I. Read

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