Analysis of blade vibration frequencies from blade tip timing data

Author(s):  
Menglin Li ◽  
Fajie Duan ◽  
Tao Ouyang
Author(s):  
Jie Tian ◽  
Xiaopu Zhang ◽  
Yong Chen ◽  
Peter Russhard ◽  
Hua Ouyang

Abstract Based on the blade vibration theory of turbomachinery and the basic principle of blade timing systems, a sparse reconstruction model is derived for the tip timing signal under an arbitrary sensor circumferential placement distribution. The proposed approach uses the sparsity of the tip timing signal in the frequency domain. The application of compressive sensing in reconstructing the blade tip timing signal and monitoring multi-mode blade vibrations is explored. To improve the reconstruction effect, a number of numerical experiments are conducted to examine the effects of various factors on synchronous and non-synchronous signals. This enables the specific steps involved in the compressive sensing reconstruction of tip timing signals to be determined. The proposed method is then applied to the tip timing data of a 27-blade rotor. The results show that the method accurately identifies the multi-mode blade vibrations at different rotation speeds. The proposed method has the advantages of low dependence on prior information, insensitivity to environmental noise, and simultaneous identification of synchronous and non-synchronous signals. The experimental results validate the effectiveness of the proposed approach in engineering applications.


2014 ◽  
Vol 30 (1) ◽  
pp. 21-30 ◽  
Author(s):  
Krzysztof Kaźmierczak ◽  
Radosław Przysowa

Abstract Blade Tip Timing (BTT) is a non-intrusive method to measure blade vibration in turbomachinery. Time of Arrival (TOA) is recorded when a blade is passing a stationary sensor. The measurement data, in form of undersampled (aliased) tip-deflection signal, are difficult to analyze with standard signal processing methods like digital filters or Fourier Transform. Several indirect methods are applied to process TOA sequences, such as reconstruction of aliased spectrum and Least-Squares Fitting to harmonic oscillator model. We used standard sine fitting algorithms provided by IEEE-STD-1057 to estimate blade vibration parameters. Blade-tip displacement was simulated in time domain using SDOF model, sampled by stationary sensors and then processed by the sinefit.m toolkit. We evaluated several configurations of different sensor placement, noise level and number of data. Results of the linear sine fitting, performed with the frequency known a priori, were compared with the non-linear ones. Some of non-linear iterations were not convergent. The algorithms and testing results are aimed to be used in analysis of asynchronous blade vibration.


2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Felix Figaschewsky ◽  
Benjamin Hanschke ◽  
Arnold Kühhorn

In modern compressors, the assessment of blade vibration levels as well as health monitoring of the components are fundamental tasks. Traditionally, this assessment is done by the application of strain gauges (SG) to some blades of the assembly. In contrast to SGs, blade tip timing (BTT) offers a contactless monitoring of all blades of a rotor and there is no need of a telemetry system. A major issue in the interpretation of BTT data is the heavily undersampled nature of the signal. Usually, newly developed BTT algorithms are tested with sample data created by simplified structural models neglecting many of the uncertainties and disturbing influences of real applications. This work focuses on the creation of simulated BTT datasets as close as possible to real case measurements. For this purpose, a subset of nominal system modes (SNM) representation of a compressor rotor is utilized. This model is able to include a large number of features present in real measurements, such as mistuning, static blade deflections due to centrifugal loads, aerodynamic damping, and multiple mode resonances. Additionally, manufacturing deviations of the blade geometry, probe positioning errors (PPEs) in the BTT system, and noise in the time of arrivals (TOAs) are captured by the BTT simulation environment. The main advantage of the created data is the possibility to steadily increase the signal complexity. Starting with a “perfect” signal the simulation environment is able to add different uncertainties one after the other. This allows the assessment of the influence of different features occurring in real measurements on the performance and accuracy of the analysis algorithms. Finally, a comparison of simulated BTT data and real data acquired from a rig test is shown to validate the presented approach of BTT data generation.


Author(s):  
Felix Figaschewsky ◽  
Benjamin Hanschke ◽  
Arnold Kühhorn

In modern compressors the assessment of blade vibration levels as well as health monitoring of the components are fundamental tasks. Traditionally, this assessment is done by the application of strain gauges to some blades of the assembly. In contrast to strain gauges, blade tip timing (BTT) offers a contactless monitoring of all blades of a rotor and there is no need of a telemetry system. A major issue in the interpretation of BTT data is the heavily undersampled nature of the signal. Usually, newly developed BTT algorithms are tested with sample data created by simplified structural models neglecting many of the uncertainties and disturbing influences of real applications. This work focuses on the creation of simulated BTT datasets as close as possible to real case measurements. For this purpose a subset of nominal system modes (SNM) representation of a compressor rotor is utilized. This model is able to include a large number of features present in real measurements, such as mistuning, static blade deflections due to centrifugal loads, aerodynamic damping and multiple mode resonances. Additionally, manufacturing deviations of the blade geometry, probe positioning errors in the BTT system and noise in the time of arrivals (TOAs) are captured by the BTT simulation environment. The main advantage of the created data is the possibility to steadily increase the signal complexity. Starting with a “perfect” signal the simulation environment is able to add different uncertainties one after the other. This allows the assessment of the influence of different features occurring in real measurements on the performance and accuracy of the analysis algorithms. Finally, a comparison of simulated BTT data and real data acquired from a rig test is shown to validate the presented approach of BTT data generation.


Author(s):  
Vsevolod Kharyton ◽  
Grigorios Dimitriadis ◽  
Colin Defise

The Blade Tip Timing method (BTT) is a well-known approach permitting individual blade vibration behavior characterization. The technique is becoming increasingly popular among turbomachinery vibration specialists. Its advantages include its non-intrusive nature and its capability of being used for long-term monitoring, both in on-line and offline analysis. However, the main drawback of BTT is frequency aliasing. Frequency aliasing effects in tip timing can be reduced by means of the application of different methods from digital signal analysis that can exploit the non-uniform nature of the data sampled by BTT. This non-uniformity is due to the fact that an optimization of the circumferential distribution of BTT probes is usually required in order to improve the data quality for targeted modes of blade vibration and/or orders of excitation. The BTT data analysis methods considered in this study are the non-uniform Fourier transform, the minimum variance spectrum estimator approach, a multi-channel technique using in-between samples interpolation, the Lombe-Scargle periodogram and an iterative variable threshold procedure. These methods will be applied to measured data representing quite a large scope of events occurring during gas-turbine compressor operation, e.g. synchronous engine order resonance crossing, rotating stall, suspected limit-cycle oscillations. Finally, the frequency estimates obtained from all these methods will be summarized.


Volume 2 ◽  
2004 ◽  
Author(s):  
Jon Gallego Garrido ◽  
Grigorios Dimitriadis

Blade Tip-Timing (BTT) is a method for the measurement of blade vibration in rotating bladed assemblies such as those found in turbomachinery. The system aims to replace strain gauge technology. However all current BTT analysis methods fail to recover the correct frequencies when two blade modes are excited simultaneously by a synchronous vibration. In this paper, five new methods that can recover simultaneous frequencies from BTT data are presented. The methods are based on the auto-regressive approach. The approached make use of data either from a single blade and single revolution or from multiple revolutions. Furthermore, some of the methods are designed to allow for the presence of measurement errors. The techniques are validated on three test cases in which simulated data was used. It is shown that most of the methods produce accurate estimates for the vibration frequency, even in the presence of significant noise levels, provided that a suitable amount of the response waveform is measured. The most consistent estimates are obtained from the methods that make use of data from multiple revolutions.


Author(s):  
Cyrille Ste´phan ◽  
Marc Berthillier ◽  
Joseph Lardie`s ◽  
Arnaud Talon

In turbomachine industry, bladed assembly vibration measurements are very important for blades behaviour estimation. These measurements are generally obtained from strain gauges. However, one of the most promising methods for the analysis of blade vibrations in rotating bladed assemblies is the Blade Tip Timing or Optical Blade Vibration Measurement method. A set of optical sensors is mounted on an engine casing, in front of a disc, and measures the times of arrival of each blade. These timings are then used to compute the vibrations of the blades. However the fundamental problem for spectral analysis of blade tip timing data is that the signals are undersampled and aliased. We propose here a new method for spectral estimation of blades responses from tip timing data that overcome these difficulties. The method proposed in this communication is based on the use of a minimum variance filter associated with an iterative updating of the autocorrelation matrix. That allows to process correctly a signal even if the number of known signal samples is less than equivalent Nyquist criterion. This approach is suitable for spectral analysis of undersampled and aliased signals. Perfomances of the spectral estimator have been evaluated for one simulated and one experimental test cases. The method seems very promising for the monitoring of mistuned bladed discs.


2007 ◽  
Vol 2007 ◽  
pp. 1-10 ◽  
Author(s):  
J. Gallego-Garrido ◽  
G. Dimitriadis ◽  
I. B. Carrington ◽  
J. R. Wright

Blade tip timing is a technique for the measurement of vibrations in rotating bladed assemblies. In Part I of this work a class of methods for the analysis of blade tip timing data from bladed assemblies undergoing two simultaneous synchronous resonances was developed. The approaches were demonstrated using data from a mathematical simulation of tip timing data. In Part II the methods are validated on an experimental test rig. First, the construction and characteristics of the rig will be discussed. Then, the performance of the analysis techniques when applied to data from the rig will be compared and analysed. It is shown that accurate frequency estimates are obtained by all the methods for both single and double resonances. Furthermore, the recovered frequencies are used to calculate the amplitudes of the blade tip responses. The presence of mistuning in the bladed assembly does not affect the performance of the new techniques.


Author(s):  
Weimin Wang ◽  
Sanqun Ren ◽  
Shan Huang ◽  
Qihang Li ◽  
Kang Chen

Generally, turbine blade vibration can be divided into asynchronous vibration and synchronous vibration. Comparing to parameters identification of asynchronous vibration, that of the synchronous vibration is more difficult and needs more sensors. The applicability of the synchronous identification method is more stringent than that of asynchronous identification method. A new method is presented to identify the blade synchronous vibration parameters based on the blade tip-timing (BTT) method and previous achievements in this region. Here, the parameters, such as the frequency of harmonic resonance center, blade vibration amplitude and the initial phase, are obtained by the nonlinear least square fitting algorithm based on relationships between the rotation speed and the blade tip displacement. We call this way as sweep frequency fitting (SFF) method. As the blade is operated at a constant speed that is near the frequency of resonance center, the blade vibration displacement can be obtained by the sensors at different positions, so the blade synchronous vibration Engine Order (EO) can be obtained by the global autoregressive with instrumental variables (GARIV) method. Furthermore the Campbell diagram of blade synchronous vibration can be plotted by the parameters obtained by GARIV method and SFF method. In the experimental study, the parameter identification of blade synchronous vibration is completed and the Campbell diagram of blade vibration is accurately plotted under the excitation of six magnets. Meanwhile, the experimental study and analysis on the harmonic vibration of blade with different numbers of excitation are carried out. The relative deviation of the dynamic frequency of blade between the experimental result and simulation result is less than 1%.


Author(s):  
Henry Jones

A technique for measuring turbine engine rotor blade vibrations has been developed as an alternative to conventional strain-gage measurement systems. Light probes are mounted on the periphery of the engine rotor casing to sense the precise blade passing times of each blade in the row. The timing data are processed on-line to identify (1) individual blade vibration amplitudes and frequencies, (2) interblade phases, (3) system modal definitions, and (4) blade static deflection. This technique has been effectively applied to both turbine engine rotors and plant rotating machinery.


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