scholarly journals Damage-tolerant 3D-printed ceramics via conformal coating

2021 ◽  
Vol 7 (28) ◽  
pp. eabc5028
Author(s):  
Seyed Mohammad Sajadi ◽  
Lívia Vásárhelyi ◽  
Reza Mousavi ◽  
Amir Hossein Rahmati ◽  
Zoltán Kónya ◽  
...  

Ceramic materials, despite their high strength and modulus, are limited in many structural applications due to inherent brittleness and low toughness. Nevertheless, ceramic-based structures, in nature, overcome this limitation using bottom-up complex hierarchical assembly of hard ceramic and soft polymer, where ceramics are packaged with tiny fraction of polymers in an internalized fashion. Here, we propose a far simpler approach of entirely externalizing the soft phase via conformal polymer coating over architected ceramic structures, leading to damage tolerance. Architected structures are printed using silica-filled preceramic polymer, pyrolyzed to stabilize the ceramic scaffolds, and then dip-coated conformally with a thin, flexible epoxy polymer. The polymer-coated architected structures show multifold improvement in compressive strength and toughness while resisting catastrophic failure through a considerable delay of the damage propagation. This surface modification approach allows a simple strategy to build complex ceramic parts that are far more damage-tolerant than their traditional counterparts.

Author(s):  
N. Merk ◽  
A. P. Tomsia ◽  
G. Thomas

A recent development of new ceramic materials for structural applications involves the joining of ceramic compounds to metals. Due to the wetting problem, an interlayer material (brazing alloy) is generally used to achieve the bonding. The nature of the interfaces between such dissimilar materials is the subject of intensive studies and is of utmost importance to obtain a controlled microstructure at the discontinuities to satisfy the demanding properties for engineering applications . The brazing alloy is generally ductile and hence, does not readily fracture. It must also wett the ceramic with similar thermal expansion coefficient to avoid large stresses at joints. In the present work we study mullite-molybdenum composites using a brazing alloy for the weldment.A scanning electron micrograph from the cross section of the joining sequence studied here is presented in Fig. 1.


Author(s):  
R-R. Lee

Partially-stabilized ZrO2 (PSZ) ceramics have considerable potential for advanced structural applications because of their high strength and toughness. These properties derive from small tetragonal ZrO2 (t-ZrO2) precipitates in a cubic (c) ZrO2 matrix, which transform martensitically to monoclinic (m) symmetry under applied stresses. The kinetics of the martensitic transformation is believed to be nucleation controlled and the nucleation is always stress induced. In situ observation of the martensitic transformation using transmission electron microscopy provides considerable information about the nucleation and growth aspects of the transformation.


1994 ◽  
Vol 43 (489) ◽  
pp. 599-605 ◽  
Author(s):  
Akira YAMAKAWA ◽  
Takehisa YAMAMOTO ◽  
Tomoyuki AWAZU ◽  
Kenji MATSUNUMA ◽  
Takao NISHIOKA

Alloy Digest ◽  
1998 ◽  
Vol 47 (3) ◽  

Abstract Alcoa 2024 alloy has good machinability and machined surface finish capability, and is a high-strength material of adequate workability. It has largely superseded alloy 2017 (see Alloy Digest Al-58, August 1974) for structural applications. The alloy has comparable strength to some mild steels. This datasheet provides information on composition, physical properties, and tensile properties. It also includes information on corrosion resistance as well as machining and surface treatment. Filing Code: AL-346. Producer or source: ALCOA Wire, Rod & Bar Division.


Alloy Digest ◽  
1986 ◽  
Vol 35 (7) ◽  

Abstract UNS No. A97075 is a wrought precipitation-hardenable aluminum alloy. It has excellent mechanical properties, workability and response to heat treatment and refrigeration. Its typical uses comprise aircraft structural parts and other highly stressed structural applications where very high strength and good resistance to corrosion are required. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and shear strength as well as fatigue. It also includes information on low temperature performance as well as forming, heat treating, and machining. Filing Code: Al-269. Producer or source: Various aluminum companies.


Alloy Digest ◽  
1981 ◽  
Vol 30 (7) ◽  

Abstract AISI No. 633 is a chromium-nickel-molybdenum stainless steel whose properties can be changed by heat treatment. It bridges the gap between the austenitic and martensitic stainless steels; that is, it has some of the properties of each. Its uses include high-strength structural applications, corrosion-resistant springs and knife blades. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SS-389. Producer or source: Stainless steel mills.


Alloy Digest ◽  
2018 ◽  
Vol 67 (9) ◽  

Abstract Ferrium M54 was designed to create a cost-effective, ultra high-strength, high-fracture toughness material with a high resistance to stress-corrosion cracking for use in structural applications. This datasheet provides information on composition, hardness, and tensile properties as well asfatigue. Filing Code: SA-822. Producer or source: QuesTek Innovations, LLC.


1989 ◽  
Author(s):  
I. A. Aksay ◽  
G. C. Stangle ◽  
D. M. Dabbs ◽  
M. Sarikaya

Author(s):  
Yifan Li ◽  
Huaiyuan Gu ◽  
Martyn Pavier ◽  
Harry Coules

Octet-truss lattice structures can be used for lightweight structural applications due to their high strength-to-density ratio. In this research, octet-truss lattice specimens were fabricated by stereolithography additive manufacturing with a photopolymer resin. The mechanical properties of this structure have been examined in three orthogonal orientations under the compressive load. Detailed comparison and description were carried out on deformation mechanisms and failure modes in different lattice orientations. Finite element models using both beam elements and three-dimensional solid elements were used to simulate the compressive response of this structure. Both the load reaction and collapse modes obtained in simulations were compared with test results. Our results indicate that three-dimensional continuum element models are required to accurately capture the behaviour of real trusses, taking into account the effects of finite-sized beams and joints.


2020 ◽  
Vol 5 (1) ◽  
pp. 18
Author(s):  
Simon Evertz ◽  
Stephan Prünte ◽  
Lena Patterer ◽  
Amalraj Marshal ◽  
Damian M. Holzapfel ◽  
...  

Due to their unique property combination of high strength and toughness, metallic glasses are promising materials for structural applications. As the behaviour of metallic glasses depends on the electronic structure which in turn is defined by chemical composition, we systematically investigate the influence of B concentration on glass transition, topology, magnetism, and bonding for B concentrations x = 2 to 92 at.% in the (Co6.8±3.9Ta)100−xBx system. From an electronic structure and coordination point of view, the B concentration range is divided into three regions: Below 39 ± 5 at.% B, the material is a metallic glass due to the dominance of metallic bonds. Above 69 ± 6 at.%, the presence of an icosahedra-like B network is observed. As the B concentration is increased above 39 ± 5 at.%, the B network evolves while the metallic coordination of the material decreases until the B concentration of 67 ± 5 at.% is reached. Hence, a composite is formed. It is evident that, based on the B concentration, the ratio of metallic bonding to icosahedral bonding in the composite can be controlled. It is proposed that, by tuning the coordination in the composite region, glassy materials with defined plasticity and processability can be designed.


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