Effect of Microstructural Features of Titanium Alloys on Fatigue Properties and Mechanism of Crack Nucleation in Region of Very High Cycle Fatigue

2018 ◽  
Vol 9 (4) ◽  
pp. 612-619
Author(s):  
A. D. Nikitin ◽  
A. A. Shanyavskii ◽  
N. N. Beklemishev ◽  
V. V. Porokhov ◽  
O. S. Barsegyan
Keyword(s):  
Titanium Alloys ◽  
High Cycle Fatigue ◽  
Crack Nucleation ◽  
Fatigue Properties ◽  
Cycle Fatigue ◽  
Very High Cycle Fatigue ◽  
Very High

scholarly journals Nonlinear dynamics and stages of damage of Ti6Al4V and Ti45Nb titanium alloys in very high cycle fatigue

2020 ◽  
pp. 145-153
Author(s):  
M. V Bannikov ◽  
V. A Oborin ◽  
D. A Bilalov ◽  
O. B Naimark
Keyword(s):  
Titanium Alloys ◽  
High Cycle Fatigue ◽  
Three Dimensional ◽  
Fatigue Properties ◽  
Experimental Program ◽  
Cycle Fatigue ◽  
Very High Cycle Fatigue ◽  
Number Of Cycles ◽  
Radial Shear Rolling ◽  
Very High

The paper presents an experimental methodology aimed at evaluating a very-high cycle resource for aviation titanium alloys Vt-6 (Ti6Al4V) and Ti45Nb for medical applications with different microstructures (large-crystal and submicrocrystalline ones). The submicrocrystalline (SMC) state was obtained by an intensive plastic deformation realized in two ways: the three-dimensional forging for Ti45Nb and radial-shear rolling for Ti6Al4V. The experimental program tests high-cycle and very-high-cycle loading (number of cycles 107-109) realized using the in situ determination method of the accumulation of the irreversible fatigue damage by analyzing nonlinear forms of feedback in a closed system ultrasonic fatigue setup. This makes it possible to establish the connection of the microscopic fatigue mechanisms with the model views and consider the stages of the damage development based on the nonlinear kinetics of the defect accumulation under cyclic loading in high- and gigacycle fatigue modes. We established various relations between changes in the amplitude of the second harmonic of vibrations of the free end of the samples with different internal structures, which are associated with the mechanisms of stress relaxation and damage accumulation. The grain size reduction in Ti45Nb alloy by the three-dimensional forging improved the fatigue properties by 1.3-1.5 times, whereas for VT-6 alloy, the radial-shear rolling method could not increase the fatigue properties in the very high cycle fatigue range, which may be caused by the presence of large residual internal stresses. Based on the scale parameters obtained earlier from the fracture surface morphology and the relations established in this work, the kinetic equations for the origin and growth of fatigue cracks in the gigacycle loading range will be constructed. This equation, based on the empirical power parameters related to the structure of the material, will allow us to determine the number of cycles for the origin of an internal crack and its growth to the surface.

scholarly journals Usability of Ultrasonic Frequency Testing for Rapid Generation of High and Very High Cycle Fatigue Data

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2245
Author(s):  
Michael Fitzka ◽  
Bernd M. Schönbauer ◽  
Robert K. Rhein ◽  
Niloofar Sanaei ◽  
Shahab Zekriardehani ◽  
...  
Keyword(s):  
Strain Rate ◽  
High Cycle Fatigue ◽  
Fatigue Properties ◽  
Ultrasonic Frequency ◽  
Cycle Fatigue ◽  
Reinforced Polymer ◽  
Very High Cycle Fatigue ◽  
Ultrasonic Fatigue ◽  
Fibre Reinforced Polymer ◽  
Very High

Ultrasonic fatigue testing is an increasingly used method to study the high cycle fatigue (HCF) and very high cycle fatigue (VHCF) properties of materials. Specimens are cycled at an ultrasonic frequency, which leads to a drastic reduction of testing times. This work focused on summarising the current understanding, based on literature data and original work, whether and how fatigue properties measured with ultrasonic and conventional equipment are comparable. Aluminium alloys are not strain-rate sensitive. A weaker influence of air humidity at ultrasonic frequencies may lead to prolonged lifetimes in some alloys, and tests in high humidity or distilled water can better approximate environmental conditions at low frequencies. High-strength steels are insensitive to the cycling frequency. Strain rate sensitivity of ferrite causes prolonged lifetimes in those steels that show crack initiation in the ferritic phase. Austenitic stainless steels are less prone to frequency effects. Fatigue properties of titanium alloys and nickel alloys are insensitive to testing frequency. Limited data for magnesium alloys and graphite suggest no frequency influence. Ultrasonic fatigue tests of a glass fibre-reinforced polymer delivered comparable lifetimes to servo-hydraulic tests, suggesting that high-frequency testing is, in principle, applicable to fibre-reinforced polymer composites. The use of equipment with closed-loop control of vibration amplitude and resonance frequency is strongly advised since this guarantees high accuracy and reproducibility of ultrasonic tests. Pulsed loading and appropriate cooling serve to avoid specimen heating.

Effect of Heat Treatment on Very High Cycle Fatigue Properties of TC4

2021 ◽  
Vol 881 ◽  
pp. 3-11
Author(s):  
Bo Han Wang ◽  
Li Cheng ◽  
Xun Chun Bao
Keyword(s):  
Heat Treatment ◽  
High Cycle Fatigue ◽  
Treatment Method ◽  
Fatigue Performance ◽  
Fatigue Properties ◽  
Cycle Fatigue ◽  
Α Phase ◽  
Very High Cycle Fatigue ◽  
Significant Difference ◽  
Very High

The bimodal, equiaxed and Widmanstatten microstructures of TC4 titanium alloy were obtained through different heat treatment processes. The content of primary α phase in the bimodal and equiaxed microstructures was measured to be about 40% and 90%, and the average size was about 9.4μm and 7.9 μm. Three types of microstructure fatigue S-N curves are obtained, which are successively descending type, single-platform descending type and infinite life type. The order of very high cycle fatigue performance is Widmanstatten>equiaxed>bimodal, but the anti-fretting fatigue performance of Widmanstatten is the worst. The grain refinement makes the fatigue performance of the equiaxed better than that of the bimodal. The second process is determined as the best heat treatment method. There is no significant difference in the life of the crack propagation stage. The very high cycle fatigue life mainly depends on the crack initiation stage. In the bimodal and the equiaxed, the crack initiates in the primary α phase of the subsurface, and the crack in the Widmanstatten initiates in the coarse α 'grain boundary of the subsurface.

Very High Cycle Fatigue Testing under Spectrum Loading for Endurance Limit Structural Design

2020 ◽  
Vol 65 (1) ◽  
pp. 1-7
Author(s):  
David T. Rusk ◽  
Robert E. Taylor ◽  
Bruce A. Pregger ◽  
Luis J. Sanchez
Keyword(s):  
Fatigue Test ◽  
Test Data ◽  
High Cycle Fatigue ◽  
Fatigue Testing ◽  
Crack Nucleation ◽  
Peak Stress ◽  
Material Behavior ◽  
Cycle Fatigue ◽  
Very High Cycle Fatigue ◽  
Very High

A program has recently concluded that generated fatigue test data for the influence of a rotorcraft main rotor blade root bending spectrum (Helix) on the crack nucleation mechanisms in 7075-T651 aluminum. High-frequency tests were performed that generated spectrum fatigue failures out to nearly 109 cycles. Fractographic examination showed a distinct change in crack nucleation from slip initiated to inclusion-initiated cracking as the spectrum peak stress level was increased. Spectrum life predictions were made using three different baseline constant-amplitude S-N curves, one using a traditional rotorcraft original equipment manufacturer fitting methodology, one using the high-cycle fatigue (HCF) portion of a strainlife curve, and one that was fitted to S-N data with test lives out to 3×108 cycles. The spectrum life prediction using the S-N curve that properly modeled material behavior in the very high cycle fatigue regime provided a good correlation to the spectrum fatigue test data. Predictions using the other S-N curves were highly conservative.

scholarly journals Effect of Loading Mode on Very High Cycle Fatigue Properties of High Speed Steel

2012 ◽  
Vol 78 (794) ◽  
pp. 1411-1422
Author(s):  
Yuuji SHIMATANI ◽  
Kazuaki SHIOZAWA ◽  
Sizeng LI ◽  
Hiroto YAMAMOTO ◽  
Takehiro NAKADA ◽  
...  
Keyword(s):  
High Speed ◽  
High Cycle Fatigue ◽  
High Speed Steel ◽  
Fatigue Properties ◽  
Cycle Fatigue ◽  
Loading Mode ◽  
Very High Cycle Fatigue ◽  
Very High
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