Simulation and experimental study of binder droplet infiltration in 3DP technology

2018 ◽  
Vol 32 (23) ◽  
pp. 1850272 ◽  
Author(s):  
Yuanyuan Wang ◽  
Pengfei Jia ◽  
Weidong Yang ◽  
Kai Peng ◽  
Sixiang Zhang

The purpose of this paper is to lessen the deviation of printing and to predict the nucleus size of binder droplet infiltration in three-dimensional printing (3DP) technology. The industrial CT is used to scan powders and the parameters of materials are calculated. A spherical model, which is based on the data from industrial CT scanning, predicts the nucleus size. The radius of the sphere is equal to the average radius of the sand particles. The spreading radius of binder droplet on the material is obtained by using the experimental method, and then the nucleus size is calculated by the equations. In order to do research on the process of droplet infiltration more intuitively, we analyze the effects of contact angle, porosity and drop height on the infiltration by using the software Comsol in the simulation. To verify the results of the simulation, the processes of infiltration are recorded by the high-speed digital video camera, and the nucleus size is observed by electron microscope. The study is important to conduct the infiltration experiments and provides a theoretical basis for optimization of process parameters in practical application.

2007 ◽  
Vol 329 ◽  
pp. 761-766 ◽  
Author(s):  
Y. Zhang ◽  
Masato Yoshioka ◽  
Shin-Ichiro Hira

At present, a commercially available magnetic barrel machine equipped with permanent magnets has some faults arising from constructional reason. That is, grinding or finishing ability is different from place to place in the machining region, resulting in the limitation on the region we can use in the container of workpieces. Therefore, in this research, authors made the new magnetic barrel machine equipped with three dimensional (3D) magnet arrangement to overcome these faults. The grinding ability of the new 3D magnetic barrel machine converted was experimentally examined, and compared with that of the traditional magnetic barrel machine. As a result, it was shown that we can use much broader region in the new 3D machine. It was also shown that the grinding ability became higher. The distribution of barrel media in action was recorded by means of a high speed video camera. It was clarified that the media rose up higher and were distributed more uniformly in the container by the effect of the magnet block newly set up. It was supposed that this must be the reason for the above-mentioned improvement of grinding ability.


2005 ◽  
Vol 2005 (1) ◽  
pp. 77-89 ◽  
Author(s):  
W. Chon ◽  
R. S. Amano

When the airflow patterns inside a lawn mower deck are understood, the deck can be redesigned to be efficient and have an increased cutting ability. To learn more, a combination of computational and experimental studies was performed to investigate the effects of blade and housing designs on a flow pattern inside a1.1mwide corotating double-spindle lawn mower deck with side discharge. For the experimental portion of the study, air velocities inside the deck were measured using a laser Doppler velocimetry (LDV) system. A high-speed video camera was used to observe the flow pattern. Furthermore, noise levels were measured using a sound level meter. For the computational fluid dynamics (CFD) work, several arbitrary radial sections of a two-dimensional blade were selected to study flow computations. A three-dimensional, full deck model was also developed for realistic flow analysis. The computational results were then compared with the experimental results.


Author(s):  
Takahiro Arai ◽  
Masahiro Furuya

A high-temperature stainless-steel sphere was immersed into various salt solutions to test film boiling behavior at vapor film collapse. The film boiling behavior around the sphere was observed with a high-speed digital-video camera. Because salt additives enhanced condensation heat transfer, the observed vapor film was thinner. Surface temperature of the sphere was measured. Salt additives increased the quenching (vapor film collapse) temperature, because frequency of direct contact between sphere surface and coolant increased. Quenching temperature rises with increased salt concentration. The quenching temperature, however, approaches a constant value when the slat concentration is close to its saturation concentration. The quenching temperature is well correlated with ion molar concentration, which is a number density of ions, regardless of the type of hydrated salts.


Author(s):  
Kalpak P. Gatne ◽  
Milind A. Jog ◽  
Raj M. Manglik

A study of the normal impact of liquid droplets on a dry horizontal substrate is presented in this paper. The impact dynamics, spreading and recoil behavior are captured using a high-speed digital video camera at 2000 frames per second. A digital image processing software was used to determine the drop spread and height of the liquid on the surface from each frame. To ascertain the effects of liquid viscosity and surface tension, experiments were conducted with four liquids (water, ethanol, propylene glycol and glycerin) that have vastly different fluid properties. Three different Weber numbers (20, 40, and 80) were considered by altering the height from which the drop is released. The high-speed photographs of impact, spreading and recoil are shown and the temporal variations of dimensionless drop spread and height are provided in the paper. The results show that changes in liquid viscosity and surface tension significantly affect the spreading and recoil behavior. For a fixed Weber number, lower surface tension promotes greater spreading and higher viscosity dampens spreading and recoil. Using a simple scale analysis of energy balance, it was found that the maximum spread factor varies as Re1/5 when liquid viscosity is high and viscous effects govern the spreading behavior.


Author(s):  
Tomomichi Nakamura ◽  
Hiroshi Haruguchi ◽  
Hiroyuki Nakajima ◽  
Toyohiro Sawada ◽  
Kozo Sugiyama

The importance of the in-flow oscillation of a single cylinder in cross-flow has been highlighted since an accident in a FBR-type reactor. In-flow oscillations have also been observed in tube arrays. This report is an experimental study on this phenomenon using totally nine cylinders in a water tunnel. Six cases, one single cylinder, two & three cylinders in parallel & in tandem, and a nine cylinder bundle, are examined. Every cylinder can move only in in-flow direction. The motion of cylinders is measured by the strain gages and by a high-speed digital video camera. The results are compared with the visualized vortex motion.


Author(s):  
In-Cheol Chu ◽  
Chul-Hwa Song

A series of experiments were carried out to investigate the bubble nucleation to lift-off phenomena for a subcooled boiling flow in a vertical annulus channel. A high speed digital video camera was used to capture the dynamics of the bubble nucleation to lift-off process. A total of 148 recordings were made, and the bubble lift-off diameter and the bubble nucleation frequency were evaluated for 118 recordings up to now. The basic features of the lift-off diameter and nucleation frequency were addressed based on the present observation. A database for the bubble lift-off diameter was built by gathering and summarizing the data of Prodanovic et al., Situ et al., and the present work. The prediction capability of Unal’s model, Situ et al.’s model, and Prodanovic et al.’s correlation was evaluated against the database. The best prediction results were obtained by modifying the wall superheat correlation in Unal’s model.


2005 ◽  
Vol 32 (2) ◽  
pp. 107-112 ◽  
Author(s):  
Toshiaki Yagi ◽  
Yasuo Koizumi ◽  
Mio Aoyagi ◽  
Maki Kimura ◽  
Kazuki Sugizaki

Author(s):  
Tomomichi Nakamura ◽  
Takafumi Yoshikawa ◽  
Taku Yoshimura ◽  
Hironobu Kondo

The importance of the in-flow oscillation of a single cylinder in cross-flow has been spotlighted since an accident in a FBR-type reactor. However, the in-flow oscillation can be observed in tube arrays of heat exchangers. Previous reports show some interesting phenomena on the oscillation of cylinder arrays, which have a same pitch between cylinders. This paper shows the effect of the pitch ratio of a cylinder array on the characteristics of those phenomena, especially in in-flow direction, where every cylinder can move only in this direction. The motion of cylinders is measured by attached strain gages and by a high-speed digital video camera.


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