The Application of Industrial CT Detection Technology in Defects inspection of lithium Ion Battery

Industrial CT can intuitively display the internal structure, material composition and defect status of the tested object in the form of two-dimensional sectional image or three-dimensional image without damaging the structure of the tested object. It is widely used in the location, size, density change and distribution of internal defects of composite materials. It is the best nondestructive testing technology for internal micro size structure. Compared with the traditional detection technology, the defect detection of lithium-ion battery using industrial CT detection technology has many advantages, including component measurement of complex battery internal structure through high-density information in a non-contact and non-destructive manner. This paper introduces a series of defects of lithium ion battery scanned by industrial CT, analyzes the causes and how to improve the process.

Impact of the blooming artefact on dental implant dimensions in 13 cone-beam computed tomography devices

Background The purpose of this study was to objectively assess dimensional alteration (blooming artefact) on dental implant using 13 cone-beam computed tomography (CBCT) devices adjusted to device-specific scanning protocols and to assess whether subjective adjustment of brightness and contrast (B&C) could alter its visualization. Methods An anthropomorphic phantom containing a dental implant was scanned in 13 CBCT devices adjusted to three scanning protocols: medium-FOV standard resolution, small-FOV standard resolution, and small-FOV high resolution. The diameter of the implant was measured at five levels, averaged, and compared with those from a reference standard industrial CT image. B&C adjustments were performed and measurements were repeated. The intraclass correlation coefficient assessed the reliability of the measurements and general linear mixed models were applied for multiples comparisons at a 95% confidence interval. Results Implant diameter obtained from small-FOV high-resolution protocols in most CBCT devices was not significantly different when compared to that from the reference (p > 0.05). For standard protocols, significant dimensional alteration of the implant ranging from 23 to 34% (0.67 to 1.02 mm) was observed in 9 CBCT devices for small-FOV scanning (p < 0.05), and in 8 CBCT devices for medium-FOV scanning, implant dimensional alteration ranged significantly from 21 to 35% (0.62 to 1.04 mm). After B&C adjustments, dimensional alteration was reduced for several of the CBCT devices tested (p < 0.05). Conclusions The visualization of the implant dimensional alteration differed between CBCT devices and scanning protocols with an increase in diameter ranging from 0.27 to 1.04 mm. For most CBCT devices, B&C adjustments allowed to reduce visualization of implant blooming.

Study on water damage mechanism of asphalt pavement based on industrial CT technology

It is impossible to study the relationship between water damage and voidage of asphalt pavement because the voidage of pavement core sample cannot be determined accurately. Based on the industrial computed tomography (CT) scanning technology for core samples of real void fraction measurement, dynamic water flushing apparatus to water damage damage of core samples, the CT scan void fraction and destruction after the relationship between splitting strength and CPN rutting depth of core samples, respectively, set up different lanes of void fraction and cleavage strength and the fitting formula of rut depth.

Grouting Fractured Coal Permeability Evolution Based on Industrial CT Scanning

Gas extraction from coal seams in China faces various middle-term and long-term problems, such as the poor sealing quality and low extraction rate. The mean gas extraction concentration is only 30%. Studying the flowing laws of the grout and fracture plugging mechanism is of important significance to improve the sealing quality and increase the gas extraction efficiency. For this reason, a new coal-based grouting material was prepared in this study, and its parameters such as viscosity were tested. Moreover, a grouting theoretical model with considerations of the flowing of the grout and coal fracture plugging by migration and deposition of slurry particles was constructed. The crack distribution before and after the grouting of fractured coal samples was scanned with an industrial CT, and the fracture distribution of coal samples was reconstructed using an independently compiled MATLAB program. Meanwhile, the variations of the coal permeability before and after the grouting were tested. On this basis, this study built a numerical calculation model of the grouting in fractured coal samples to simulate the leakage stoppage and permeability reduction mechanism of the coal-based sealing material grouting. Results demonstrate that (1) according to the experimental test results, the new coal-based grouting materials achieve a good fracture plugging effect, and the fractures in coal samples after the grouting are filled densely by the grouting particles. (2) According to the simulation results, the permeability of grouting coal samples declines quickly and then tends to be stable. The overall permeability of coal samples and the fracture permeability are decreased by 93.5% and more than 99.9% in average, respectively. (3) Influences of the grouting pressure on the permeability variation of coal samples were investigated through a numerical simulation. It was found that a reasonable grouting pressure for coal samples is about 0.3 MPa. (4) The numerical simulation reproduces the whole process of the grout flowing and the fracture filling. The variation laws of the diffusion and the permeability of the grout which are calculated through a numerical simulation agree well with the experimental results, which verifies the reasonability of the model. Research conclusions can provide important significance in theory and practice to disclose the leakage stoppage and the permeability reduction mechanism of the borehole grouting during the gas extraction and strengthen the sealing effects of extraction boreholes.

Challenges and Approaches for Metrology of Additive Manufactured Lattice Structures by Industrial X-Ray Computed Tomography

Lattice structures can be highly complex imitating natural cellular materials. By the wide adoption of additive manufacturing technologies, lattice structures are a popular design element with many advantages for lightweight and highly functional parts. A detailed examination and an intense inspection of this type of new design element and this new production method is necessary to enable a broad industrialization. In this study we demonstrate how to use x-ray based industrial CT to measure lattice structures in additive manufacturing. This paper shows certain challenges and approaches for metrology on lattice structures. The results show significant deviations between designed and built parts, highlighting the need for quantification and non-destructive inspection.