Micromechanical Studies of Strain Rate Dependent Compressive Strength in Brittle Polycrystalline Materials

2019 ◽  
Vol 16 (04) ◽  
pp. 1844011
Author(s):  
Hao Jiang ◽  
Zongyue Fan ◽  
Jian Lu ◽  
Bo Li

We propose a novel computational model for the high fidelity prediction of failure mechanisms in brittle polycrystalline materials. A three-dimensional finite element model of the polycrystalline structure is reconstructed to explicitly account for the micro-features such as grain sizes, grain orientations, and grain boundary misorientations. Grain boundaries are explicitly represented by a thin layer of elements with non-zero misorientation angles. In addition, the Eigen-fracture algorithm is employed to predict the crack nucleation and propagation in the grain structure. In the framework of variational fracture mechanics, an equivalent energy release rate is defined at each finite element to evaluate the local failure state by comparing to the critical energy release rate, which varies at the grain boundaries and the interior of grains. Moreover, constitutive models are considered as functions of the local microstructure features. As a result, a direct mesoscale simulation model is developed to resolve the anisotropic response, intergranular and transgranular fractures during the microstructure evolution of brittle materials under general loading conditions. A micromechanics-based interpretation for the rate dependent strength of brittle materials is derived and verified in examples of dynamic compression tests. In specific, the compressive dynamic response of hexagonal SiC with equiaxed grain structures is studied under different strain rates.

2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Scott McCann ◽  
Gregory T. Ostrowicki ◽  
Anh Tran ◽  
Timothy Huang ◽  
Tobias Bernhard ◽  
...  

A method to determine the critical energy release rate of a peel tested sample using an energy-based approach within a finite element framework is developed. The method uses a single finite element model, in which the external work, elastic strain energy, and inelastic strain energy are calculated as nodes along the crack interface are sequentially decoupled. The energy release rate is calculated from the conservation of energy. By using a direct, energy-based approach, the method can account for large plastic strains and unloading, both of which are common in peel tests. The energy rates are found to be mesh dependent; mesh and convergence strategies are developed to determine the critical energy release rate. An example of the model is given in which the critical energy release rate of a 10-μm thick electroplated copper thin film bonded to a borosilicate glass substrate which exhibited a 3.0 N/cm average peel force was determined to be 20.9 J/m2.


Author(s):  
Diego F. Mora ◽  
Markus Niffenegger ◽  
Roman Mukin

Abstract The finite element simulation of fracture propagation of BCC metals is challenging, as it needs to incorporate the brittle, ductile-brittle transition and ductile behavior presented by the fracture toughness. In this contribution, we restrict ourselves to the use of XFEM method to simulate the cleavage fracture due to initial flaws in the reactor pressure vessel of a reference design of the two-loop PWR nuclear power plant. A hypothetical large break loss of coolant accident is selected as accident scenario to obtain the loading conditions under which the crack is subjected. The thermal-mechanical calculation is performed using a finite element model of the whole RPV and the initial and boundary conditions are determined from the thermal-hydraulic simulation of the transient in TRACE. The method proposed in this contribution is based on the cohesive segment approach implemented in ABAQUS, which requires the definition of the damage properties of the material. The segment approach does not use the fracture toughness as failure criterion. Instead, it uses a traction separation law that is able to capture the brittle fracture behavior of ferritic steel. The crack propagation in XFEM uses a propagation criterion based on a cohesive damage initiation criterion and a damage evolution model. In order to implement the damage evolution model, the fracture energy release rate is directly related to the fracture toughness. The postulated crack is inserted in a submodel to reduce the computational cost of the calculation. The location of such submodel corresponds to the region of the core that suffers maximum irradiation and is subjected to high tensile stresses due to the cooling plume generated during the transient PTS cooling. The crack propagation analysis of postulated axial crack showed that its propagation happens in axial direction in those finite elements close to the inner surface because the energy release rate GI is larger than the critical energy release rate GIC. At the deepest point of the crack, the stresses in the finite element fulfil the damage initiation criterion but the crack does not propagate in radial direction (GI < GIC).


2018 ◽  
Vol 46 (3) ◽  
pp. 130-152
Author(s):  
Dennis S. Kelliher

ABSTRACT When performing predictive durability analyses on tires using finite element methods, it is generally recognized that energy release rate (ERR) is the best measure by which to characterize the fatigue behavior of rubber. By addressing actual cracks in a simulation geometry, ERR provides a more appropriate durability criterion than the strain energy density (SED) of geometries without cracks. If determined as a function of crack length and loading history, and augmented with material crack growth properties, ERR allows for a quantitative prediction of fatigue life. Complications arise, however, from extra steps required to implement the calculation of ERR within the analysis process. This article presents an overview and some details of a method to perform such analyses. The method involves a preprocessing step that automates the creation of a ribbon crack within an axisymmetric-geometry finite element model at a predetermined location. After inflating and expanding to three dimensions to fully load the tire against a surface, full ribbon sections of the crack are then incrementally closed through multiple solution steps, finally achieving complete closure. A postprocessing step is developed to determine ERR as a function of crack length from this enforced crack closure technique. This includes an innovative approach to calculating ERR as the crack length approaches zero.


2020 ◽  
Vol 2020 (1) ◽  
pp. 000094-000099
Author(s):  
Yuji Okada ◽  
Atsushi Fujii ◽  
Kenta Ono ◽  
Yoshiharu Kariya

Abstract In order to improve the performance and reliability of the package, the interlayer dielectric (Polymer) must not be delaminated and materials should not fracture due to thermal stresses during the operation or the manufacturing process. If the reliability of the package can be known in advance by simulation, it can be expected to greatly help in material selection and package design. Firstly, we created material-specific master curves (time–temperature superposition) by considering the measurement results of the Peel Test at the Cu/Polymer interface and the mechanical properties of polymer. The critical Energy Release Rate (𝒢𝒸) could be calculated by its master curve. Secondary, we calculated the Energy Release Rate (𝒢) from Finite Element Analysis (FEA) in the package model structure. Finally, delamination is judged by normalizing 𝒢/𝒢𝒸. This study has made it possible to simulate the delamination possibility of Cu/Polymer interface at arbitrary temperatures and displacement rates from basic material data and FEA analysis of the package model structure.


Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 4015
Author(s):  
Hyuk Lee ◽  
Vanissorn Vimonsatit ◽  
Priyan Mendis ◽  
Ayman Nassif

This paper presents a study of parameters affecting the fibre pull out capacity and strain-hardening behaviour of fibre-reinforced alkali-activated cement composite (AAC). Fly ash is a common aluminosilicate source in AAC and was used in this study to create fly ash based AAC. Based on a numerical study using Taguchi’s design of experiment (DOE) approach, the effect of parameters on the fibre pull out capacity was identified. The fibre pull out force between the AAC matrix and the fibre depends greatly on the fibre diameter and embedded length. The fibre pull out test was conducted on alkali-activated cement with a capacity in a range of 0.8 to 1.0 MPa. The strain-hardening behaviour of alkali-activated cement was determined based on its compressive and flexural strengths. While achieving the strain-hardening behaviour of the AAC composite, the compressive strength decreases, and fine materials in the composite contribute to decreasing in the flexural strength and strain capacity. The composite critical energy release rate in AAC matrix was determined to be approximately 0.01 kJ/m 2 based on a nanoindentation approach. The results of the flexural performance indicate that the critical energy release rate of alkali-activated cement matrix should be less than 0.01 kJ/m 2 to achieve the strain-hardening behaviour.


Volume 2 ◽  
2004 ◽  
Author(s):  
Saiphon Charoenphan ◽  
Apiwon Polchai

The energy release rates in human cortical bone are investigated using a hybrid method of experimental and finite element modeling techniques. An explicit finite element analysis was implemented with an energy release rate calculation for evaluating this important fracture property of bones. Comparison of the critical value of the energy release rate, Gc, shows good agreement between the finite element models and analytical solutions. The Gc was found to be approximately 820–1150 J/m2 depending upon the samples. Specimen thickness appears to have little effect on the plane strain condition and pure mode I assumption. Therefore the energy release rate can be regarded as a material constant and geometry independent and can be determined with thinner specimens. In addition, the R curve resulting from the finite element models during slow crack growth shows slight ductility of the bone specimen that indicates an ability to resist crack propagation. Oscillations were found at the onset of the crack growth due to the nodal releasing application in the models. In this study light mass-proportional damping was used to suppress the noises. Although this techniques was found to be efficient for this slow crack growth simulation, other methods to continuously release nodes during the crack growth would be recommended for rapid crack propagation.


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