Development of New Alloys for SOFC Interconnects with Excellent Oxidation Resistance and Reduced Cr-Evaporation

2019 ◽  
Vol 35 (1) ◽  
pp. 2437-2445 ◽  
Author(s):  
Nobutaka Yasuda ◽  
Toshihiro Uehara ◽  
Shigenori Tanaka ◽  
Kazuhiro Yamamura

2019 ◽  
Vol 66 (5) ◽  
pp. 689-694
Author(s):  
Kattareeya Taweesup ◽  
Sirirat Khotsombat ◽  
Kongkwan Chubanjong ◽  
Siraphatsorn Wutthiseelanon

Purpose This study aims to improve the oxidation resistance of SS304 stainless steel by fabrication of Mn–Co–Ni-coated layer. Mn–Co–Ni coating with the thickness ranging from 1.76 to 8.50 micron were prepared by electroplating process on SS304 stainless steel, focusing on the plating time which play significant roles on the performance of the film thickness and crystallize size. Design/methodology/approach Mn–Co–Ni coating layer was applied on AISI 304 stainless steel using electroplating process with solution consisted of cobalt sulfate (CoSO4), manganese sulfate (MnSO4) and nickel sulfate (NiSO4). Variation of Mn–Co–Ni coating, the morphology of the film and oxidation kinetics were investigated by using scanning electron microscopy and x-ray diffraction analysis. Furthermore, the sample with coating layer was tested by oxidation and Cr evaporation test. Findings From the formation parameter due to plating time for the conversion coating, it was found that plating time plays significant roles in the performance of the coating thickness and crystallize size. The crystallize size has an inverse relation to the full width at half maximum of diffraction peak. Film thickness higher than 6.07 micron causes a decrease in oxidation resistance and an increase of Cr evaporation from SS304 stainless steel. In this study, the Mn–Co–Ni coating with a thickness lower than 3.77 micron showed coating protection of oxidation better than SS304 substrate. Originality/value The effect of coating thickness was investigated to understand the properties of the coating. Furthermore, oxidation and Cr evaporation test were applied to evaluate the oxidation resistance of the coating layer.



Author(s):  
C. S. Giggins ◽  
J. K. Tien ◽  
B. H. Kear ◽  
F. S. Pettit

The performance of most oxidation resistant alloys and coatings is markedly improved if the oxide scale strongly adheres to the substrate surface. Consequently, in order to develop alloys and coatings with improved oxidation resistance, it has become necessary to determine the conditions that lead to spallation of oxides from the surfaces of alloys. In what follows, the morphological features of nonadherent Al2O3, and the substrate surfaces from which the Al2O3 has spalled, are presented and related to oxide spallation.The Al2O3, scales were developed by oxidizing Fe-25Cr-4Al (w/o) and Ni-rich Ni3 (Al,Ta) alloys in air at 1200°C. These scales spalled from their substrates upon cooling as a result of thermally induced stresses. The scales and the alloy substrate surfaces were then examined by scanning and replication electron microscopy.The Al2O3, scales from the Fe-Cr-Al contained filamentary protrusions at the oxide-gas interface, Fig. 1(a). In addition, nodules of oxide have been developed such that cavities were formed between the oxide and the substrate, Fig. 1(a).



Author(s):  
H. Kung ◽  
T. R. Jervis ◽  
J.-P. Hirvonen ◽  
M. Nastasi ◽  
T. E. Mitchell ◽  
...  

MoSi2 is a potential matrix material for high temperature structural composites due to its high melting temperature and good oxidation resistance at elevated temperatures. The two major drawbacksfor structural applications are inadequate high temperature strength and poor low temperature ductility. The search for appropriate composite additions has been the focus of extensive investigations in recent years. The addition of SiC in a nanolayered configuration was shown to exhibit superior oxidation resistance and significant hardness increase through annealing at 500°C. One potential application of MoSi2- SiC multilayers is for high temperature coatings, where structural stability ofthe layering is of major concern. In this study, we have systematically investigated both the evolution of phases and the stability of layers by varying the heat treating conditions.Alternating layers of MoSi2 and SiC were synthesized by DC-magnetron and rf-diode sputtering respectively. Cross-sectional transmission electron microscopy (XTEM) was used to examine three distinct reactions in the specimens when exposed to different annealing conditions: crystallization and phase transformation of MoSi2, crystallization of SiC, and spheroidization of the layer structures.



Author(s):  
Liang Wu ◽  
Ge Yang ◽  
Yang Xu ◽  
Yifeng Xiao ◽  
Xi Li ◽  
...  


Alloy Digest ◽  
2004 ◽  
Vol 53 (12) ◽  

Abstract Udimet L-605 is a high-temperature aerospace alloy with excellent strength and oxidation resistance. It is used in applications such as gas turbine blades and combustion area parts. This datasheet provides information on composition, physical properties, and tensile properties as well as creep. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, and joining. Filing Code: CO-109. Producer or source: Special Metals Corporation.



Alloy Digest ◽  
2013 ◽  
Vol 62 (4) ◽  

Abstract NAS HX (UNS N06002) is a nickel-chromium-iron-molybdenum alloy with outstanding strength and oxidation resistance. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as creep. It also includes information on high temperature performance as well as forming, heat treating, and joining. Filing Code: Ni-707. Producer or source: Nippon Yakin Kogyo Company Ltd.



Alloy Digest ◽  
1967 ◽  
Vol 16 (1) ◽  

Abstract RA-600 is a nickel-base chromium alloy having good oxidation resistance to 2150 F, and good resistance to carburizing and nitriding atmospheres. It is recommended for furnace construction and equipment. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as creep. It also includes information on corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: Ni-120. Producer or source: Rolled Alloys Inc..



Alloy Digest ◽  
2005 ◽  
Vol 54 (11) ◽  

Abstract Incotherm TD is a thermocouple-sheathing alloy with elements of silicon and rare earths to enhance oxidation resistance at high temperatures. This datasheet provides information on composition, physical properties, and tensile properties as well as deformation. It also includes information on high temperature performance and corrosion resistance as well as forming. Filing Code: Ni-628. Producer or source: Special Metals Corporation.



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