Phase transformation and layer evolution in molybdenum disilicide-silicon carbide nanolayered coatings

Author(s):  
H. Kung ◽  
T. R. Jervis ◽  
J.-P. Hirvonen ◽  
M. Nastasi ◽  
T. E. Mitchell ◽  
...  

MoSi2 is a potential matrix material for high temperature structural composites due to its high melting temperature and good oxidation resistance at elevated temperatures. The two major drawbacksfor structural applications are inadequate high temperature strength and poor low temperature ductility. The search for appropriate composite additions has been the focus of extensive investigations in recent years. The addition of SiC in a nanolayered configuration was shown to exhibit superior oxidation resistance and significant hardness increase through annealing at 500°C. One potential application of MoSi2- SiC multilayers is for high temperature coatings, where structural stability ofthe layering is of major concern. In this study, we have systematically investigated both the evolution of phases and the stability of layers by varying the heat treating conditions.Alternating layers of MoSi2 and SiC were synthesized by DC-magnetron and rf-diode sputtering respectively. Cross-sectional transmission electron microscopy (XTEM) was used to examine three distinct reactions in the specimens when exposed to different annealing conditions: crystallization and phase transformation of MoSi2, crystallization of SiC, and spheroidization of the layer structures.

Author(s):  
R.G. Castro ◽  
H. Kung ◽  
K.J. Hollis ◽  
A.H. Bartlett

Abstract The intermetallic compound, molybdenum disilicide (MoSi2) is being considered for high temperature structural applications because of its high melting point and superior oxidation resistance at elevated temperatures. The lack of high temperature strength, creep resistance and low temperature ductility has hindered its progress for structural applications. Plasma spraying of coatings and structural components of MoSi2-based composites offers an exciting processing alternative to conventional powder processing methods due to superior flexibility and the ability to tailor properties. Laminate, discontinuous and in situ reinforced composites have been produced with secondary reinforcements of Ta, A1203, SiC, Si3N4 and Mo5Si3. Laminate composites, in particular, have been shown to improve the damage tolerance of MoSi2 during high temperature melting operations. A review of research which as been performed at Los Alamos National Laboratory on plasma spraying of MoSi2-based composites to improve low temperature fracture toughness, thermal shock resistance, high temperature strength and creep resistance will be discussed.


2008 ◽  
Vol 1128 ◽  
Author(s):  
A. Donchev ◽  
P.J. Masset ◽  
M. Schütze

AbstractAlloys based on aluminium and titanium are possible materials for several high temperature applications. The use of TiAl would increase the efficiency of e.g. aero turbines, automotive engines and others due to their properties, among others low specific weight and good high temperature strength. The oxidation resistance is low at temperatures above approximately 800°C so that no long term use of TiAl-components is possible without improvement of the oxidation behaviour. Small amounts of halogens in the surface zone of TiAl-samples lead to a dramatic improvement of the oxidation resistance at temperatures up to 1100°C for more than 8000 hours in air. In this paper results of the work on the halogen effect over the last years are presented. The results of thermogravimetric measurements, thermocyclic oxidation tests of small coupons and thermodynamic calculations for different atmospheres (e.g. air, H2O, SO2) are shown and the halogen effect mechanism is discussed. The postulated mechanism is in good agreement with the results of the oxidation tests. The limits of the halogen effect will also be mentioned. Predictions for the halogenation of TiAl-components can be given so that the processing can be planned in advance.


2000 ◽  
Vol 6 (S2) ◽  
pp. 374-375
Author(s):  
L. A. Dempere ◽  
M. J. Kaufman

Intermetallics are playing an important role in the development of new materials able of sustaining the escalating demands of the aerospace industry. A significant improvement in weight, operating temperatures or mechanical performance is required for materials to be considered as replacements in the most demanding applications. Molybdenum disilicide is one such compound that has potential for high temperature applications. Its most attractive properties are its high melting point (2020°C), reasonable density (6.24 g/cm3), and excellent high temperature oxidation and corrosion resistance. However, low ambient fracture toughness and loss of strength at elevated temperatures have been the most significant limitations to the use of MoSi2 in structural applications.The more promising solutions for improving the mechanical properties of brittle intermetallics such as MoSi2 are based on the incorporation and control of secondary phases. To date, the artificial introduction of reinforcing phases or their generation via in-situ reactions have been explored.


2002 ◽  
Vol 753 ◽  
Author(s):  
B. P. Bewlay ◽  
S. D. Sitzman ◽  
L. N. Brewer ◽  
M. R. Jackson

ABSTRACTNb-silicide based composites have excellent potential for future high-temperature structural applications. Nb-silicide composites possess Nb together with high-strength silicides, such as Nb5Si3 and Nb3Si. Alloying elements such as Ti and Hf, are added to obtain a balance of properties such as creep performance and oxidation resistance. In Nb-silicide composites generated from Nb-rich binary Nb-Si alloys, Nb3Si is unstable and experiences eutectoid decomposition to Nb and Nb5Si3. The present paper describes a low temperature eutectoid phase transformation during which (Nb)3Si decomposes into (Nb) and (Nb)5Si3, where the (Nb)5Si3 possesses the hP16 structure, as opposed to the tI32 structure observed in binary Nb5Si3.


2014 ◽  
Vol 487 ◽  
pp. 15-19
Author(s):  
He Jian Wu ◽  
Hou An Zhang ◽  
Si Yong Gu ◽  
Jia Lin

Molybdenum disilicide (MoSi2) matrix composites with various contents of carbon nanotubes (CNTs) were fabricated by sintering in vacuum at 1550°C for 1 h. The oxidation behaviors of CNTs/MoSi2composites at 1300°C for 200 h in air were studied. Results showed that MoSi2matrix composites with no more than 8 % CNTs in volume had good oxidation resistance at 1300 °C, although addition of CNTs reduced the high temperature oxidation resistance of MoSi2. An approximate linear relationship was found between the weight gain of CNTs/MoSi2composites and the content of CNTs. The oxidation resistance of CNTs/MoSi2composites at high temperature decreased with the increasing of CNTs contents. Since the gaseous products were formed during the oxidation process and escaped from the oxide film, the protective film became loose which offered channels for the oxygen soaking into the composites. Thus the oxidation resistance of CNTs/MoSi2composites was decreased.


Author(s):  
D. R. Clarke ◽  
G. Thomas

Grain boundaries have long held a special significance to ceramicists. In part, this has been because it has been impossible until now to actually observe the boundaries themselves. Just as important, however, is the fact that the grain boundaries and their environs have a determing influence on both the mechanisms by which powder compaction occurs during fabrication, and on the overall mechanical properties of the material. One area where the grain boundary plays a particularly important role is in the high temperature strength of hot-pressed ceramics. This is a subject of current interest as extensive efforts are being made to develop ceramics, such as silicon nitride alloys, for high temperature structural applications. In this presentation we describe how the techniques of lattice fringe imaging have made it possible to study the grain boundaries in a number of refractory ceramics, and illustrate some of the findings.


Author(s):  
M. Larsen ◽  
R.G. Rowe ◽  
D.W. Skelly

Microlaminate composites consisting of alternating layers of a high temperature intermetallic compound for elevated temperature strength and a ductile refractory metal for toughening may have uses in aircraft engine turbines. Microstructural stability at elevated temperatures is a crucial requirement for these composites. A microlaminate composite consisting of alternating layers of Cr2Nb and Nb(Cr) was produced by vapor phase deposition. The stability of the layers at elevated temperatures was investigated by cross-sectional TEM.The as-deposited composite consists of layers of a Nb(Cr) solid solution with a composition in atomic percent of 91% Nb and 9% Cr. It has a bcc structure with highly elongated grains. Alternating with this Nb(Cr) layer is the Cr2Nb layer. However, this layer has deposited as a fine grain Cr(Nb) solid solution with a metastable bcc structure and a lattice parameter about half way between that of pure Nb and pure Cr. The atomic composition of this layer is 60% Cr and 40% Nb. The interface between the layers in the as-deposited condition appears very flat (figure 1). After a two hour, 1200 °C heat treatment, the metastable Cr(Nb) layer transforms to the Cr2Nb phase with the C15 cubic structure. Grain coarsening occurs in the Nb(Cr) layer and the interface between the layers roughen. The roughening of the interface is a prelude to an instability of the interface at higher heat treatment temperatures with perturbations of the Cr2Nb grains penetrating into the Nb(Cr) layer.


Alloy Digest ◽  
1954 ◽  
Vol 3 (12) ◽  

Abstract HASTELLOY Alloy X is a nickel-chromium-iron-molybdenum alloy recommended for high-temperature applications. It has outstanding oxidation resistance at high temperatures under most operating conditions, and good high-temperature strength. This datasheet provides information on composition, physical properties, and tensile properties as well as creep. It also includes information on forming, heat treating, and machining. Filing Code: Ni-14. Producer or source: Haynes Stellite Company.


Alloy Digest ◽  
1974 ◽  
Vol 23 (5) ◽  

Abstract WC-3015 is a columbium-base alloy developed for structural applications in high-temperature oxidizing environments. It is characterized by good oxidation resistance, good mechanical properties and compatibility with silicide coatings. Cold-rolled sheet can be joined and welded without cracking. This datasheet provides information on composition, physical properties, elasticity, and tensile properties as well as creep. It also includes information on forming, heat treating, machining, joining, and surface treatment. Filing Code: Cb-21. Producer or source: Wah Chang, a Teledyne Corporation.


Alloy Digest ◽  
2006 ◽  
Vol 55 (6) ◽  

Abstract AK Steel 441 has good high-temperature strength, an equiaxed microstructure, and good high-temperature oxidation resistance. The alloy is a niobium-bearing ferritic stainless steel. This datasheet provides information on composition, hardness, and tensile properties as well as deformation. It also includes information on high temperature performance and corrosion resistance as well as forming and joining. Filing Code: SS-965. Producer or source: AK Steel.


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