scholarly journals Simulation for Supporting Scale-Up of a Fluidized Bed Reactor for Advanced Water Oxidation

2014 ◽  
Vol 2014 ◽  
pp. 1-17 ◽  
Author(s):  
Farhana Tisa ◽  
Abdul Aziz Abdul Raman ◽  
Wan Mohd Ashri Wan Daud

Simulation of fluidized bed reactor (FBR) was accomplished for treating wastewater using Fenton reaction, which is an advanced oxidation process (AOP). The simulation was performed to determine characteristics of FBR performance, concentration profile of the contaminants, and various prominent hydrodynamic properties (e.g., Reynolds number, velocity, and pressure) in the reactor. Simulation was implemented for 2.8 L working volume using hydrodynamic correlations, continuous equation, and simplified kinetic information for phenols degradation as a model. The simulation shows that, by using Fe3+and Fe2+mixtures as catalyst, TOC degradation up to 45% was achieved for contaminant range of 40–90 mg/L within 60 min. The concentration profiles and hydrodynamic characteristics were also generated. A subsequent scale-up study was also conducted using similitude method. The analysis shows that up to 10 L working volume, the models developed are applicable. The study proves that, using appropriate modeling and simulation, data can be predicted for designing and operating FBR for wastewater treatment.

2011 ◽  
Vol 201-203 ◽  
pp. 660-663
Author(s):  
Qing Ruo Xie ◽  
Yi Sun ◽  
Li Wen Zheng ◽  
Hu Qi Wang ◽  
Zhang Fa Tong

A new experimental fluidized bed reactor was investigated and designed which has been widely utilized for fast pyrolysis under different temperatures (T=727–973 K).The stresses of the reactor cylinder are analyzed using finite element method(FEM, ANSYS Inc., U.S.A ) based on the safety assessment, and the cylinder is designed for installing scheme. The result of ANSYS analysis shows that the stress unstable positions are nearby both ends of the cylinder. The results of analysis are shown that the designing stresses are not beyond the allow able ones. So the designing parameters can possess sufficient reliability, and the design scheme can completely satisfy the strength requirement. Certainty of the stress could offered the valuable instruction for the application of the equipment on industrial scale-up.


1992 ◽  
pp. 505-507 ◽  
Author(s):  
F. Unterluggauer ◽  
O. Doblhoff ◽  
M. Reiter ◽  
G. Blüml ◽  
N. Zach ◽  
...  

2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Manuel Wuerth ◽  
Moritz Becker ◽  
Peter Ostermeier ◽  
Stephan Gleis ◽  
Hartmut Spliethoff

Thermochemical energy storage (TCES) represents one of the most promising energy storage technologies, currently investigated. It uses the heat of reaction of reversible reaction systems and stands out due to the high energy density of its storage materials combined with the possibility of long-term storage with little to no heat losses. Gas–solid reactions, in particular the reaction systems CaCO3/CaO, CaO/Ca(OH)2 and MgO/Mg(OH)2 are of key interest in current research. Until now, fixed bed reactors are the state of the art for TCES systems. However, fluidized bed reactors offer significant advantages for scale-up of the system: the improved heat and mass transfer allows for higher charging/discharging power, whereas the favorable, continuous operation mode enables a decoupling of storage power and capacity. Even though gas–solid fluidized beds are being deployed for wide range of industrial operations, the fluidization of cohesive materials, such as the aforementioned metal oxides/hydroxides, still represents a sparsely investigated field. The consequent lack of knowledge of physical, chemical, and technical parameters of the processes on hand is currently a hindering aspect for a proper design and scale-up of fluidized bed reactors for MW applications of TCES. Therefore, the experimental research at Technical University of Munich (TUM) focuses on a comprehensive approach to address this problem. Preliminary experimental work has been carried out on a fixed bed reactor to cover the topic of chemical cycle stability of storage materials. In order to investigate the fluidization behavior of the bulk material, a fluidized bed cold model containing a heat flux probe and operating at atmospheric conditions has been deployed. The experimental results have identified the heat input and output as the most influential aspect for both the operation and a possible scale-up of such a TCES system. The decisive parameter for the heat input and output is the heat transfer coefficient between immersed heat exchangers and the fluidized bed. This coefficient strongly depends on the quality of fluidization, which in turn is directly related to the geometry of the gas distributor plate. At TUM, a state-of-the-art pilot fluidized bed reactor is being commissioned to further investigate the aforementioned aspects. This reactor possesses an overall volume of 100 L with the expanded bed volume taking up 30 L. Two radiation furnaces (64 kW) are used to heat the reactor. The heat of reaction of the exothermal hydration reaction is removed by water, evaporating in a cooling coil, immersed in the fluidized bed. Fluidization is being achieved with a mixture of steam and nitrogen at operating temperatures of up to 700 °C and operating pressures between −1 and 6 bar(g). The particle size is in the range of d50 = 20 μm. While initial experiments on this reactor focus on optimal operating and material parameters, the long-term goal is to establish correlations for model design and scale-up purposes.


1996 ◽  
Vol 34 (5-6) ◽  
pp. 501-508 ◽  
Author(s):  
Alexander Schwarz ◽  
Bahram Yahyavi ◽  
Marek Mösche ◽  
Claus Burkhardt ◽  
Hans-Joachim Jördening ◽  
...  

The paper deals with a mathematical model for anaerobic treatment of waste water from sugar industry which has been developed for supporting the scale-up of a fluidized bed reactor. The dynamic model is based on material balance equations for substrates and products in gas and liquid phase. The effects taken into account are the biological degradation steps including chemical equilibria and mass transport between gas and liquid phase as well as convection and dispersion. Axial gradients of pH-values are calculated from a charge balance. Simulation results show reasonable agreement with measured gradients of substrates and pH in a 10 m3 fluidized bed reactor. For a new 500 m3 fluidized bed reactor simulations are performed to study the effects of increased hydrostatic pressure and increased ratio of feed to recirculation rate on the pH-values at the bottom of the reactor. The results indicate that for high COD-loading rates stationary pH-gradients may have significant influence upon the outcome of the process.


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