scholarly journals Development of Nanostructured AA3103 by Equal Channel Angular Pressing and Thermal Treatments

2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
C. J. Luis ◽  
R. Luri ◽  
J. León ◽  
I. Puertas ◽  
D. Salcedo ◽  
...  

This work presents a study related to the achievement of a nanometric structure in AA3103, employing severe plastic deformation processes (SPD), in this case equal channel angular pressing (ECAP). The changes in the mechanical properties and in the microstructure of AA3103 were studied after being processed by ECAP. Subsequently, scanning electron microscopy was used to determine the evolution of the microstructure after different thermal treatments on the material processed by this severe plastic deformation process. Furthermore, a more profound knowledge of the changes in the mechanical properties of this aluminium alloy was obtained. It was demonstrated that with different appropriate combinations of thermal treatments and ECAP processing, it is possible to significantly improve the mechanical properties through obtaining submicrometric grain size structures.

2015 ◽  
Vol 813-814 ◽  
pp. 161-165
Author(s):  
M. Sadhasivam ◽  
T. Pravin ◽  
S. Raghuraman

The need for super-plasticity and high strength leads to the development of Severe Plastic Deformation technique. The strength of the material is directly dependent upon the grain size of the material. So, there is a need for producing Ultra-Fine Grain microstructure (UFG). UFG material is the material with very small grain size in the range of sub-micrometre. Application of severe plastic deformation, imparts extremely high strain. Equal channel angular pressing (ECAP) is a severe plastic deformation process in which the metal specimen is pressed through an angular channel of equal cross section. The material is subjected to shear deformation and strain is imparted in the specimen. Geometric parameters such as channel angle and corner angle play a major role in grain refinement. Aluminium (Al) specimens are subjected to undergo severe plastic deformation. Since, the strength of Al is not high, other materials are added in order to enhance its mechanical properties by matrix work hardening. Copper (Cu) along with Al shows increase in its strength and also in hardness. An attempt is made with Aluminium and copper, blended in the ratio 95:5 by weight with the main objective to study the Tensile strength, Hardness and Percentage Elongation properties of the specimen.


2018 ◽  
Vol 218 ◽  
pp. 04011 ◽  
Author(s):  
Agus Pramono ◽  
Alry Mochtar Jamil ◽  
Anistasia Milandia

Composites a material was developed to replace metal and alloys, because of the properties such as light weight and unique mechanical properties. Processing of aluminum-based composites has been developing by new manufacturing technology, namely severe plastic deformation (SPD), to produce unique of mechanical properties. Some of the methods used are; equal channel angular pressing (ECAP), accumulative roll bonding (ARB) and multi-axial forging (MAF). The results of some of these methods were compared with the latest method of new SPD, namely: repetitive press roll forming (RPRF). Based on grain morphology and mechanical properties, the result of RPRF has superior to another method. The properties produced by SPD technology was varies, the highest of hardness produced by RPRF process was 88 HV10, ECAP produced 65 HV10, MAF was 46 HV10 and ARB reached 50 HV10. While the highest of tensile strength produced by MAF was 237 MPa while the RPRF process just only around 147 MPa, but the ultrafine grains just only produced by RPRF method which is 0.9 μm, compared to other methods: MAF 1.2 μm, ECAP 5.7 μm and ARB is not so far with MAF that is equal to 1.4 μm. The RPRF process can be recommended for the interest of the aluminum-based composite materials processing industry. Because currently some component product by industries have been substituted from metal alloy materials to metal-based composites.


2009 ◽  
Vol 67 ◽  
pp. 53-58
Author(s):  
V. Anil Kumar ◽  
M.K. Karthikeyan ◽  
Rohit Kumar Gupta ◽  
P. Ramkumar ◽  
P.P. Sinha

Severe plastic deformation processes (SPD) are gaining importance as advanced materials processing techniques and hold immense potential in obtaining ultra fine-grained high strength materials. Among the SPD techniques, Equal channel angular pressing (ECAP) has its own merits to produce materials with ultra fine grains in bulk with better mechanical properties. The material deforms with high level of plastic strain inside the channel resulting in grain refinement of the output material with improvement in mechanical properties. A very viable die configuration was conceptualized and die was made with 1200 channel angle. Processing of 25 mm dia. of Al alloy AA2219 at room temperature was successfully carried out and grain refinement was observed. The mechanism of grain refinement has been studied using optical and transmission electron microscopy (TEM). It was observed that low energy dislocation structure (LEDS) forms concurrently with sub-grain structure due to dislocation rearrangements, which provide stability to the evolving sub-grain structure. Dislocation mobility is hindered by the presence of precipitates and / or intermetallic dispersoids present in the matrix and results in presence of dislocations in grain interiors. The pile up of dislocations at intermetallic dispersoids was confirmed from the dark field TEM micrographs. Present paper describes the experimental procedure and followed to attain severe plastic deformation through ECAP. Increase in hardness as well as refinement in the grain size after 5-passes have been discussed in light of extensive optical and TEM. The mechanisms of grain refinement to achieve nano-grained structure and strengthening accrued from the grain refinement through ECAP has been discussed.


2008 ◽  
Vol 584-586 ◽  
pp. 29-34 ◽  
Author(s):  
Radik R. Mulyukov ◽  
Ayrat A. Nazarov ◽  
Renat M. Imayev

Deformation methods of nanostructuring (DMNs) of materials are proposed to classify into severe plastic deformation (SPD) and mild plastic deformation (MPD) methods according to fundamentally different low- and high-temperature grain refinement mechanisms they exploit. A general analysis of the fundamentals and nanostructuring efficiency of three most developed DMNs, high pressure torsion (HPT), equal-channel angular pressing (ECAP), and multiple isothermal forging (MIF) is done with a particular attention to ECAP and MIF. It is demonstrated that MIF is the most efficient method of DMNs allowing one to obtain the bulkiest nanostructured samples with enhanced mechanical properties.


2008 ◽  
Vol 584-586 ◽  
pp. 80-85 ◽  
Author(s):  
Georgy I. Raab ◽  
Ruslan Valiev ◽  
Dmitriy Gunderov ◽  
Terry C. Lowe ◽  
Amit Misra ◽  
...  

A new technique of continuous severe plastic deformation (SPD)-processing, i.e. ECAP (equal channel angular pressing)-Conform is applied for the first time to produce long-length rods of commercial purity Ti with ultrafine-grained structure. The paper reports on the results of investigation of the microstructure and mechanical properties of Ti rods processed by ECAPConform and the following wire drawing.


2012 ◽  
Vol 622-623 ◽  
pp. 705-709 ◽  
Author(s):  
U. Mohammed Iqbal ◽  
V.S. Senthil Kumar

Severe plastic deformation is one of the emerging and promising techniques applied to bulk materials to produce fine grain structure with attractive properties. This study aims to investigate the effect of extrusion parameters like extrusion temperature, number of passes on the equal channel angular pressing and twist extrusion forming behavior of AA7075-T6 Aluminum alloy by hot extrusion process. AA7075-T6 samples of 70x28x18 mm cross sections extruded by equal channel angular pressing and twist extrusion process was subjected to microstructure analysis, hardness and tensile tests in order to determine their mechanical properties. As a result of the experiments, it was determined that twist extrusion leads to more grain refinement at high temperatures with more number of passes compared to equal channel angular pressing. SEM micrographs show that there is severe orientation of the grains facilitated by the extrusion process which enhances the strength. The dense banding of the grains had effected in marginal hardness enhancement in the matrix of the specimens processed by twist extrusion and equal channel angular extrusion process.


2010 ◽  
Vol 667-669 ◽  
pp. 943-948 ◽  
Author(s):  
Veronika Polyakova ◽  
Irina P. Semenova ◽  
Ruslan Valiev

This work is devoted to enhancement of strength and ductility of the Ti-6Al-7Nb ELI alloy, which is less harmful from medical point of view for human body in comparison to Ti-6Al-4V. It has been demonstrated that formation of an ultrafine-grained structure in the alloy with the help of equal-channel angular pressing in combination with heat and deformation treatments allows reaching high strength (UTS = 1400 MPa) and sufficient ductility (elongation 10 %).


2017 ◽  
Vol 891 ◽  
pp. 409-413
Author(s):  
Ladislav Kander ◽  
Miroslav Greger

The Paper Deals with Microstructural and Mechanical Properties Changes during Severe Plastic Deformation Process in Beta Titanium Alloy Used for Hip Implants. Effect of Various Numbers of Passes through ECAP (Equal Chanel Angular Pressing) Die on Microstructure and Properties Have been Evaluated. Comparison between Virgin State Cast Alloy and Alloy after Several Steps of Severe Plastic Deformation Induced by ECAP Technology Have been Carried out. Mechanical Properties Have been Evaluated Using Miniaturized Specimens. from Experimental Work can Be Concluded Positive Effect of ECAP Technology both on Mechanical Properties (yield Stress as well as Tensile Strength) Including Grain Size.


2011 ◽  
Vol 674 ◽  
pp. 19-28 ◽  
Author(s):  
Andrzej Rosochowski ◽  
Lech Olejnik

Creating a small amount of ultrafine grained metals by severe plastic deformation, for example using equal channel angular pressing, is possible in many research laboratories. However, industrial production of these materials is lagging behind because of the lack of industrially viable severe plastic deformation processes. One attempt to change this situation is based on the concept of incremental equal channel angular pressing developed by the University of Strathclyde and Warsaw University of Technology. The paper describes the path the researchers took to develop the process starting from finite element simulation, through tool design and process implementation, to material characterisation. Examples of various process configurations, which enable obtaining UFG bars, plates and sheets are given and possible future developments discussed.


2006 ◽  
Vol 503-504 ◽  
pp. 717-720
Author(s):  
Akira Watazu ◽  
Ichinori Shigematsu ◽  
Aibin Ma ◽  
Yoshinori Nishida ◽  
Yong Jai Kwon ◽  
...  

The commercially pure titanium cylindrical samples with a diameter of 11.5mm and a length of 24mm were processed by a new severe plastic deformation process, called the rotary-die equal channel angular pressing (RD-ECAP), under the condition of 773K, 2.4mm/s punch. By the RD-ECAP, ECAP processes of 1-4 passes were possible without sample removal and the temperature of cp-titanium could be simply controlled. After the RD-ECAP process, the cp-titanium samples had no crack. Fine-grained microstructures were observed in the sample on Y plane. Therefore the samples processed by RD-ECAP were expected to have high mechanical strength.


Sign in / Sign up

Export Citation Format

Share Document