Determination of Mechanical Properties on Aluminium with 5% Copper Powder Metallurgy Route Compacts through Equal Channel Angular Pressing

2015 ◽  
Vol 813-814 ◽  
pp. 161-165
Author(s):  
M. Sadhasivam ◽  
T. Pravin ◽  
S. Raghuraman

The need for super-plasticity and high strength leads to the development of Severe Plastic Deformation technique. The strength of the material is directly dependent upon the grain size of the material. So, there is a need for producing Ultra-Fine Grain microstructure (UFG). UFG material is the material with very small grain size in the range of sub-micrometre. Application of severe plastic deformation, imparts extremely high strain. Equal channel angular pressing (ECAP) is a severe plastic deformation process in which the metal specimen is pressed through an angular channel of equal cross section. The material is subjected to shear deformation and strain is imparted in the specimen. Geometric parameters such as channel angle and corner angle play a major role in grain refinement. Aluminium (Al) specimens are subjected to undergo severe plastic deformation. Since, the strength of Al is not high, other materials are added in order to enhance its mechanical properties by matrix work hardening. Copper (Cu) along with Al shows increase in its strength and also in hardness. An attempt is made with Aluminium and copper, blended in the ratio 95:5 by weight with the main objective to study the Tensile strength, Hardness and Percentage Elongation properties of the specimen.

2009 ◽  
Vol 67 ◽  
pp. 53-58
Author(s):  
V. Anil Kumar ◽  
M.K. Karthikeyan ◽  
Rohit Kumar Gupta ◽  
P. Ramkumar ◽  
P.P. Sinha

Severe plastic deformation processes (SPD) are gaining importance as advanced materials processing techniques and hold immense potential in obtaining ultra fine-grained high strength materials. Among the SPD techniques, Equal channel angular pressing (ECAP) has its own merits to produce materials with ultra fine grains in bulk with better mechanical properties. The material deforms with high level of plastic strain inside the channel resulting in grain refinement of the output material with improvement in mechanical properties. A very viable die configuration was conceptualized and die was made with 1200 channel angle. Processing of 25 mm dia. of Al alloy AA2219 at room temperature was successfully carried out and grain refinement was observed. The mechanism of grain refinement has been studied using optical and transmission electron microscopy (TEM). It was observed that low energy dislocation structure (LEDS) forms concurrently with sub-grain structure due to dislocation rearrangements, which provide stability to the evolving sub-grain structure. Dislocation mobility is hindered by the presence of precipitates and / or intermetallic dispersoids present in the matrix and results in presence of dislocations in grain interiors. The pile up of dislocations at intermetallic dispersoids was confirmed from the dark field TEM micrographs. Present paper describes the experimental procedure and followed to attain severe plastic deformation through ECAP. Increase in hardness as well as refinement in the grain size after 5-passes have been discussed in light of extensive optical and TEM. The mechanisms of grain refinement to achieve nano-grained structure and strengthening accrued from the grain refinement through ECAP has been discussed.


2010 ◽  
Vol 667-669 ◽  
pp. 943-948 ◽  
Author(s):  
Veronika Polyakova ◽  
Irina P. Semenova ◽  
Ruslan Valiev

This work is devoted to enhancement of strength and ductility of the Ti-6Al-7Nb ELI alloy, which is less harmful from medical point of view for human body in comparison to Ti-6Al-4V. It has been demonstrated that formation of an ultrafine-grained structure in the alloy with the help of equal-channel angular pressing in combination with heat and deformation treatments allows reaching high strength (UTS = 1400 MPa) and sufficient ductility (elongation 10 %).


2014 ◽  
Vol 891-892 ◽  
pp. 1125-1130
Author(s):  
Yoshikazu Nakai ◽  
Takuto Imanaka ◽  
Daiki Shiozawa

Combined methods to obtain ultra-fine grain (UFG) α-brass samples are proposed. Severe plastic deformation followed by recrystallization was conducted, where multiple rolling and equal channel angular pressing (ECAP) were employed. Recrystallization was accomplished by heat-treatment after the severe plastic deformation, and the grain size after the severe plastic deformation was decreased. By multiple rolling, plates with thickness of 0.1 mm and grain size of 1.0 μm were obtained. By ECAP process, square bar with cross-section of 6 mm × 6 mm and minimum grain size of 4.1 μm was obtained. The 0.2 % proof strength, ultimate tensile strength, and fatigue limit were increased with the value of inverse square root of grain size (Hall-Petch relationship). Then, the 0.2 % proof strength of UFG brass was tenfold, the ultimate tensile strength and the fatigue limit were two fold increases from the conventional α-brass. Because of the high strength, the scatter of fatigue strength of UFG brass was large, which reflects the sensitivity to defects in material.


2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
C. J. Luis ◽  
R. Luri ◽  
J. León ◽  
I. Puertas ◽  
D. Salcedo ◽  
...  

This work presents a study related to the achievement of a nanometric structure in AA3103, employing severe plastic deformation processes (SPD), in this case equal channel angular pressing (ECAP). The changes in the mechanical properties and in the microstructure of AA3103 were studied after being processed by ECAP. Subsequently, scanning electron microscopy was used to determine the evolution of the microstructure after different thermal treatments on the material processed by this severe plastic deformation process. Furthermore, a more profound knowledge of the changes in the mechanical properties of this aluminium alloy was obtained. It was demonstrated that with different appropriate combinations of thermal treatments and ECAP processing, it is possible to significantly improve the mechanical properties through obtaining submicrometric grain size structures.


2016 ◽  
Vol 879 ◽  
pp. 1317-1322 ◽  
Author(s):  
Anna Mogucheva ◽  
Diana Yuzbekova ◽  
Tatiana Lebedkina ◽  
Mikhail Lebyodkin ◽  
Rustam Kaibyshev

The paper reports on the effect of severe plastic deformation on mechanical properties of an Al-4.57Mg-0.35Mn-0.2Sc-0.09Zr (in wt. pct.) alloy processed by equal channel angular pressing followed by cold rolling (CR). The sheets of the 5024 alloy with coarse grained (CG) structure exhibited a yield stress (YS) near 410 MPa and an ultimate tensile strength (UTS) of 480 MPa, while the YS and UTS of this material with ultrafine-grained (UFG) structure increased to 530 and 560 MPa, respectively. On the other hand, the elongation to failure decreased by a factor of 2 and 4 after CR and CR following ECAP, respectively. It was shown that dislocation strengthening attributed to extensive CR plays a major role in achieving high strength of this alloy. Besides these macroscopic characteristics, jerky flow caused by the Portevin-Le Chatelier (PLC) instability of plastic deformation was examined. The formation of UFG structure results in a transition from mixed type A+B to pure type B PLC serrations. No such effect on the serrations type was observed after CR.


2010 ◽  
Vol 638-642 ◽  
pp. 1934-1939 ◽  
Author(s):  
Y.B. Chun ◽  
S.H. Ahn ◽  
D.H. Shin ◽  
S.K. Hwang

Recent advances in the severe plastic deformation technique have shown that effective refinement of the microstructure can be achieved in pure metals as well as in alloys. Among the various methods of severe plastic deformation, equal channel angular pressing has been the subject of numerous research works. Since the grain refining effect of this technique appears to reach a peak at a level of approximately 200 nm further microstructural changes are sought—deformation at a cryogenic temperature being one of the candidate routes. In the present study, we opted to combine equal channel angular pressing and low temperature plastic deformation to refine the microstructure of commercially pure V. The starting microstructure consisted of equiaxed grains with an average size of 100 micrometers. This microstructure was refined to a 200 nm thick lamellar microstructure by 8 passes of equal channel angular pressing at 350°C. The lamellar thickness was further reduced to 140 nm upon subsequent cryogenic rolling, which resulted in room temperature yield strength of 768 MPa. In the specimens, recrystallization annealed at 850°C, the grain size reached 1000 nm or larger, and the yield strength obeyed the Hall-Petch relationship with that grain size. The tensile elongation value, which was low and insensitive to the grain size in the as-deformed state, increased significantly up to 43% with the recrystallization annealing.


2018 ◽  
Vol 218 ◽  
pp. 04011 ◽  
Author(s):  
Agus Pramono ◽  
Alry Mochtar Jamil ◽  
Anistasia Milandia

Composites a material was developed to replace metal and alloys, because of the properties such as light weight and unique mechanical properties. Processing of aluminum-based composites has been developing by new manufacturing technology, namely severe plastic deformation (SPD), to produce unique of mechanical properties. Some of the methods used are; equal channel angular pressing (ECAP), accumulative roll bonding (ARB) and multi-axial forging (MAF). The results of some of these methods were compared with the latest method of new SPD, namely: repetitive press roll forming (RPRF). Based on grain morphology and mechanical properties, the result of RPRF has superior to another method. The properties produced by SPD technology was varies, the highest of hardness produced by RPRF process was 88 HV10, ECAP produced 65 HV10, MAF was 46 HV10 and ARB reached 50 HV10. While the highest of tensile strength produced by MAF was 237 MPa while the RPRF process just only around 147 MPa, but the ultrafine grains just only produced by RPRF method which is 0.9 μm, compared to other methods: MAF 1.2 μm, ECAP 5.7 μm and ARB is not so far with MAF that is equal to 1.4 μm. The RPRF process can be recommended for the interest of the aluminum-based composite materials processing industry. Because currently some component product by industries have been substituted from metal alloy materials to metal-based composites.


2017 ◽  
Vol 17 (2) ◽  
pp. 124-129
Author(s):  
K. Sülleiová ◽  
B. Ballóková ◽  
M. Besterci ◽  
T. Kvačkaj

Abstract The development of the nanostructure in commercial pure copper and the strength and ductility after severe plastic deformation (SPD) with the technology of equal channel angular pressing (ECAP) are analysed. Experimental results and analyses showed that both strength and ductility can be increased simultaneously by SPD. The final grain size decreased from the initial 50μm by SPD to 100-300 nm after 10 passes. An increase of the ductility together with an increase of strength caused by SPD are explained by a strong grain refinement and by a dynamic equilibrium of weakening and strengthening, and it is visible on the final static tensile test stress-strain charts.


2008 ◽  
Vol 584-586 ◽  
pp. 29-34 ◽  
Author(s):  
Radik R. Mulyukov ◽  
Ayrat A. Nazarov ◽  
Renat M. Imayev

Deformation methods of nanostructuring (DMNs) of materials are proposed to classify into severe plastic deformation (SPD) and mild plastic deformation (MPD) methods according to fundamentally different low- and high-temperature grain refinement mechanisms they exploit. A general analysis of the fundamentals and nanostructuring efficiency of three most developed DMNs, high pressure torsion (HPT), equal-channel angular pressing (ECAP), and multiple isothermal forging (MIF) is done with a particular attention to ECAP and MIF. It is demonstrated that MIF is the most efficient method of DMNs allowing one to obtain the bulkiest nanostructured samples with enhanced mechanical properties.


2008 ◽  
Vol 584-586 ◽  
pp. 80-85 ◽  
Author(s):  
Georgy I. Raab ◽  
Ruslan Valiev ◽  
Dmitriy Gunderov ◽  
Terry C. Lowe ◽  
Amit Misra ◽  
...  

A new technique of continuous severe plastic deformation (SPD)-processing, i.e. ECAP (equal channel angular pressing)-Conform is applied for the first time to produce long-length rods of commercial purity Ti with ultrafine-grained structure. The paper reports on the results of investigation of the microstructure and mechanical properties of Ti rods processed by ECAPConform and the following wire drawing.


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