scholarly journals Debris Recognition Methods in the Lubrication System with Electrostatic Sensors

2018 ◽  
Vol 2018 ◽  
pp. 1-15
Author(s):  
Huijie Mao ◽  
Hongfu Zuo ◽  
Han Wang ◽  
Yibing Yin ◽  
Xin Li

The oil-line electrostatic sensor (OLS) is a developing debris monitoring sensor. Previous work has shown that electrostatic charge signals can indicate the debris by calculating the Root Mean Square (RMS) value or the correlation-based indicator, but the precision of these methods is not high. This paper further developed the more accurate methods to obtain detailed debris information. Firstly, to interpret the monitoring principle of OLS and provide the guidance for developing the debris recognition methods, this paper analyzed the possible charge sources in the lubrication system and obtained the characteristics of the OLS by establishing its mathematical model. Further, a new OLS test rig was designed and verified the correctness of the sensor’s characteristics and its mathematical model. Based on the characteristics of the sensor, two new debris recognition methods were proposed. Finally, the effects of the new debris recognition methods were verified by the practical industrial gearbox bench test. Results showed that, compared to the traditional methods, the new methods could recognize the debris effectively and provide more detailed information of the debris.

2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Ming-Hsiang Shih ◽  
Wen-Pei Sung ◽  
Chia-Yu Ho

Bi-Tilt Isolator (BTI) is composed of bi-tilt beveled substrate and slider. The advantages of BTI are that the maximum upload seismic force of structure can be easily controlled and displacement of isolation layer will be reduced. Sliding force, friction force, and impulse force are caused in the slanting process of BTI, nonlinear behavior. A nonlinear mathematical model is derived based on the sliding upwards, sliding downwards, and transition stages. Then, BTI element of nonlinear analysis program, GENDYN, is developed by the fourth-order Runge-Kutta method, the discretized ordinary differential equation for three movement stages of BTI. Then, test set-up of superstructure installed with BTI is tested and recorded the real displacement and acceleration responses under conditions of full lubrication, mild lubrication, and without lubrication between interface of bi-tilt beveled substrate and slider with three various initial displacements. The comparison of simulation results and test results shows the following: (1) root mean square error is below 1.35% for WD40 sprayed, 0.47% for WD40 whipped, and 0.54% for without lubrication, respectively; (2) the maximum root mean square error for simulating with cubic polynomial function of friction is much less than those of constant friction except conditions of full lubrication, which are not affected by kinetic friction force; (3) application of cubic polynomial function for simulating friction of BTI with three different lubricated conditions can perform very fine simulation results, compared with the test results. This proposed mathematical model and BTI element of GENDYN program, using cubic polynomial function of friction, perform fine simulation capability to assess nonlinear isolation effect of structure installed with BTI.


2012 ◽  
Vol 472-475 ◽  
pp. 2760-2765
Author(s):  
Hao Bin Jiang ◽  
Ying Jun Du ◽  
Shen Chen Ye

The design scheme of a new type strut was put forward, whose stiffness characteristics can undertake linkage control. The structure and basic principle of this new suspension component were introduced. According to fluid mechanics and thermodynamics, a mathematical model for the stroke dependent stiffness characteristics of the strut was established, and the stiffness characteristics were analyzed by using software SIMULINK. Then the stiffness performance bench test of the strut specimen was carried out for verification. Results show that the test results agree well with the simulation results. It is verified that the established mathematical model is correct and the stiffness of this strut shows nonlinear changes vary with the displacement of piston. When the suspension is largely impacted, the stiffness of this strut increases quickly which could restrain the wheel bouncing, body roll and vertical vibration.


Author(s):  
Dawei Li ◽  
Mingxing Lin ◽  
Liang Tian

A regional jet’s iron bird was built for trouble shooting and design improvement of its airborne system. Modular design architecture and overall plan for the iron bird were proposed, and structure of the test rig, main tested systems, relevant supporting test systems and test programs were described. Besides, as one of the most critical airborne systems, NLG loading system was chosen for deep research; its mathematical model was built and analyzed in detail. Test results of hydraulic system’s main parameters were given. The whole iron bird provided important guarantee for system testing and continued design improvement. Also, test validation level for multi systems integration and fault diagnosis level of airborne system were improved.


2016 ◽  
Vol 2016 ◽  
pp. 1-13 ◽  
Author(s):  
Tao Zhang ◽  
Baolin Li ◽  
Jinfeng Wang ◽  
Maogui Hu ◽  
Lili Xu

This study presented a method to estimate areal mean rainfall (AMR) using a Biased Sentinel Hospital Based Area Disease Estimation (B-SHADE) model, together with biased rain gauge observations and Tropical Rainfall Measuring Mission (TRMM) data, for remote areas with a sparse and uneven distribution of rain gauges. Based on the B-SHADE model, the best linear unbiased estimation of AMR could be obtained. A case study was conducted for the Three-River Headwaters region in the Tibetan Plateau of China, and its performance was compared with traditional methods. The results indicated that B-SHADE obtained the least estimation biases, with a mean error and root mean square error of −0.63 and 3.48 mm, respectively. For the traditional methods including arithmetic average, Thiessen polygon, and ordinary kriging, the mean errors were 7.11, −1.43, and 2.89 mm, which were up to 1027.1%, 127.0%, and 358.3%, respectively, greater than for the B-SHADE model. The root mean square errors were 10.31, 4.02, and 6.27 mm, which were up to 196.1%, 15.5%, and 80.0%, respectively, higher than for the B-SHADE model. The proposed technique can be used to extend the AMR record to the presatellite observation period, when only the gauge data are available.


2021 ◽  
Vol 2021 ◽  
pp. 1-17
Author(s):  
Hanlin Huang ◽  
Shengping Fu ◽  
Shanming Luo

The influences of transmission housing elastic deformations on the vibration gear shafting characteristics are studied. The vibration model of the vehicle transmission system in consideration of the dynamics coupling of the housing and the gear shafting is constructed. Aiming at a vehicle transmission, the mathematical model of the bending and torsional gear shafting vibrations is established based on the lumped mass method. Following the elastic treatment of the box, a comprehensive stiffness model at the bearing considering the housing deformation is proposed to achieve the dynamic coupling between the box and the gear shafting system. Furthermore, the gear shafting vibration characteristics considering housing deformations are obtained by integrating multisource dynamic excitation, which is solved using an iterative method. The results are verified through a bench test. And, it shows that the elastic deformation of the housing aggravates the gear shafting vibration (bending and torsional coupled vibration). The peak frequency mostly remains the same. The maximum speed changes amplitude and associated root mean square value (calculated at the gear position) increase by 55.5% and 59.6%, respectively. Next, the maximum bearing support force and its root mean square value are increased by 63.7% and 97.6%, respectively. Finally, the largest increase in maximum vibration acceleration at the measuring point and the simulated root mean square value are 90% and 63.1%, respectively. It is concluded that the research results provide a theoretical basis for the study of transmission dynamic reliability.


2013 ◽  
Vol 671-674 ◽  
pp. 2099-2102
Author(s):  
Hui Ru Li ◽  
Zhi Qiang Yang ◽  
Zhen Shi

For Magnetic Suspension Gyro-total-station has vulnerable to outside interference factors, there are some random drifting containing in measurements which are unable to establish its mathematical model. Vondrak filter which does not require the model is used to pre-process measurements of Magnetic Suspension Gyro-total-station. In this paper a high-precision astronomical baseline is established in Xi'an, and the gyro azimuth is tested eight times in baseline. 40,000 north-seeking torque of the first and second place is filtered by the Vondrak filter for each test. The results show that the burr of data is reduced after filtered, and the filtered values reflect the trends of gyro north-seeking. Compared with the root mean square (RMS) of the measurements, RMS of Vondrak filter is decreased, the data is denser. Vondrak filter can effectively eliminate the random drifting containing in measurements, retain useful information in the maximum extent, and improve the accuracy of true north azimuth.


2016 ◽  
Vol 26 (1) ◽  
pp. 58
Author(s):  
Qiurong XIE ◽  
Zheng JIANG ◽  
Qinglu LUO ◽  
Jie LIANG ◽  
Xiaoling WANG ◽  
...  

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