scholarly journals A Fault Prediction and Cause Identification Approach in Complex Industrial Processes Based on Deep Learning

2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Yao Li

Faults occurring in the production line can cause many losses. Predicting the fault events before they occur or identifying the causes can effectively reduce such losses. A modern production line can provide enough data to solve the problem. However, in the face of complex industrial processes, this problem will become very difficult depending on traditional methods. In this paper, we propose a new approach based on a deep learning (DL) algorithm to solve the problem. First, we regard these process data as a spatial sequence according to the production process, which is different from traditional time series data. Second, we improve the long short-term memory (LSTM) neural network in an encoder-decoder model to adapt to the branch structure, corresponding to the spatial sequence. Meanwhile, an attention mechanism (AM) algorithm is used in fault detection and cause identification. Third, instead of traditional biclassification, the output is defined as a sequence of fault types. The approach proposed in this article has two advantages. On the one hand, treating data as a spatial sequence rather than a time sequence can overcome multidimensional problems and improve prediction accuracy. On the other hand, in the trained neural network, the weight vectors generated by the AM algorithm can represent the correlation between faults and the input data. This correlation can help engineers identify the cause of faults. The proposed approach is compared with some well-developed fault diagnosing methods in the Tennessee Eastman process. Experimental results show that the approach has higher prediction accuracy, and the weight vector can accurately label the factors that cause faults.

Author(s):  
Osama A. Osman ◽  
Hesham Rakha

Distracted driving (i.e., engaging in secondary tasks) is an epidemic that threatens the lives of thousands every year. Data collected from vehicular sensor technologies and through connectivity provide comprehensive information that, if used to detect driver engagement in secondary tasks, could save thousands of lives and millions of dollars. This study investigates the possibility of achieving this goal using promising deep learning tools. Specifically, two deep neural network models (a multilayer perceptron neural network model and a long short-term memory networks [LSTMN] model) were developed to identify three secondary tasks: cellphone calling, cellphone texting, and conversation with adjacent passengers. The Second Strategic Highway Research Program Naturalistic Driving Study (SHRP 2 NDS) time series data, collected using vehicle sensor technology, were used to train and test the model. The results show excellent performance for the developed models, with a slight improvement for the LSTMN model, with overall classification accuracies ranging between 95 and 96%. Specifically, the models are able to identify the different types of secondary tasks with high accuracies of 100% for calling, 96%–97% for texting, 90%–91% for conversation, and 95%–96% for the normal driving. Based on this performance, the developed models improve on the results of a previous model developed by the author to classify the same three secondary tasks, which had an accuracy of 82%. The model is promising for use in in-vehicle driving assistance technology to report engagement in unlawful tasks or alert drivers to take over control in level 1 and 2 automated vehicles.


2020 ◽  
Vol 12 (01) ◽  
pp. 2050001
Author(s):  
Yadigar N. Imamverdiyev ◽  
Fargana J. Abdullayeva

In this paper, a fault prediction method for oil well equipment based on the analysis of time series data obtained from multiple sensors is proposed. The proposed method is based on deep learning (DL). For this purpose, comparative analysis of single-layer long short-term memory (LSTM) with the convolutional neural network (CNN) and stacked LSTM methods is provided. To demonstrate the efficacy of the proposed method, some experiments are conducted on the real data set obtained from eight sensors installed in oil wells. In this paper, compared to the single-layer LSTM model, the CNN and stacked LSTM predicted the faulty time series with a minimal loss.


Computers ◽  
2020 ◽  
Vol 9 (4) ◽  
pp. 99
Author(s):  
Sultan Daud Khan ◽  
Louai Alarabi ◽  
Saleh Basalamah

COVID-19 caused the largest economic recession in the history by placing more than one third of world’s population in lockdown. The prolonged restrictions on economic and business activities caused huge economic turmoil that significantly affected the financial markets. To ease the growing pressure on the economy, scientists proposed intermittent lockdowns commonly known as “smart lockdowns”. Under smart lockdown, areas that contain infected clusters of population, namely hotspots, are placed on lockdown, while economic activities are allowed to operate in un-infected areas. In this study, we proposed a novel deep learning prediction framework for the accurate prediction of hotpots. We exploit the benefits of two deep learning models, i.e., Convolutional Neural Network (CNN) and Long Short-Term Memory (LSTM) and propose a hybrid framework that has the ability to extract multi time-scale features from convolutional layers of CNN. The multi time-scale features are then concatenated and provide as input to 2-layers LSTM model. The LSTM model identifies short, medium and long-term dependencies by learning the representation of time-series data. We perform a series of experiments and compare the proposed framework with other state-of-the-art statistical and machine learning based prediction models. From the experimental results, we demonstrate that the proposed framework beats other existing methods with a clear margin.


Sensors ◽  
2021 ◽  
Vol 21 (13) ◽  
pp. 4466
Author(s):  
Li Guo ◽  
Runze Li ◽  
Bin Jiang

The monitoring of electrical equipment and power grid systems is very essential and important for power transmission and distribution. It has great significances for predicting faults based on monitoring a long sequence in advance, so as to ensure the safe operation of the power system. Many studies such as recurrent neural network (RNN) and long short-term memory (LSTM) network have shown an outstanding ability in increasing the prediction accuracy. However, there still exist some limitations preventing those methods from predicting long time-series sequences in real-world applications. To address these issues, a data-driven method using an improved stacked-Informer network is proposed, and it is used for electrical line trip faults sequence prediction in this paper. This method constructs a stacked-Informer network to extract underlying features of long sequence time-series data well, and combines the gradient centralized (GC) technology with the optimizer to replace the previously used Adam optimizer in the original Informer network. It has a superior generalization ability and faster training efficiency. Data sequences used for the experimental validation are collected from the wind and solar hybrid substation located in Zhangjiakou city, China. The experimental results and concrete analysis prove that the presented method can improve fault sequence prediction accuracy and achieve fast training in real scenarios.


2021 ◽  
Vol 35 (1) ◽  
pp. 1-10
Author(s):  
Senthil Kumar Paramasivan

In the modern era, deep learning is a powerful technique in the field of wind energy forecasting. The deep neural network effectively handles the seasonal variation and uncertainty characteristics of wind speed by proper structural design, objective function optimization, and feature learning. The present paper focuses on the critical analysis of wind energy forecasting using deep learning based Recurrent neural networks (RNN) models. It explores RNN and its variants, such as simple RNN, Long Short Term Memory (LSTM), Gated Recurrent Unit (GRU), and Bidirectional RNN models. The recurrent neural network processes the input time series data sequentially and captures well the temporal dependencies exist in the successive input data. This review investigates the RNN models of wind energy forecasting, the data sources utilized, and the performance achieved in terms of the error measures. The overall review shows that the deep learning based RNN improves the performance of wind energy forecasting compared to the conventional techniques.


Electronics ◽  
2019 ◽  
Vol 8 (8) ◽  
pp. 876 ◽  
Author(s):  
Renzhuo Wan ◽  
Shuping Mei ◽  
Jun Wang ◽  
Min Liu ◽  
Fan Yang

Multivariable time series prediction has been widely studied in power energy, aerology, meteorology, finance, transportation, etc. Traditional modeling methods have complex patterns and are inefficient to capture long-term multivariate dependencies of data for desired forecasting accuracy. To address such concerns, various deep learning models based on Recurrent Neural Network (RNN) and Convolutional Neural Network (CNN) methods are proposed. To improve the prediction accuracy and minimize the multivariate time series data dependence for aperiodic data, in this article, Beijing PM2.5 and ISO-NE Dataset are analyzed by a novel Multivariate Temporal Convolution Network (M-TCN) model. In this model, multi-variable time series prediction is constructed as a sequence-to-sequence scenario for non-periodic datasets. The multichannel residual blocks in parallel with asymmetric structure based on deep convolution neural network is proposed. The results are compared with rich competitive algorithms of long short term memory (LSTM), convolutional LSTM (ConvLSTM), Temporal Convolution Network (TCN) and Multivariate Attention LSTM-FCN (MALSTM-FCN), which indicate significant improvement of prediction accuracy, robust and generalization of our model.


Open Physics ◽  
2021 ◽  
Vol 19 (1) ◽  
pp. 618-627
Author(s):  
Weixing Song ◽  
Jingjing Wu ◽  
Jianshe Kang ◽  
Jun Zhang

Abstract The aim of this study was to improve the low accuracy of equipment spare parts requirement predicting, which affects the quality and efficiency of maintenance support, based on the summary and analysis of the existing spare parts requirement predicting research. This article introduces the current latest popular long short-term memory (LSTM) algorithm which has the best effect on time series data processing to equipment spare parts requirement predicting, according to the time series characteristics of spare parts consumption data. A method for predicting the requirement for maintenance spare parts based on the LSTM recurrent neural network is proposed, and the network structure is designed in detail, the realization of network training and network prediction is given. The advantages of particle swarm algorithm are introduced to optimize the network parameters, and actual data of three types of equipment spare parts consumption are used for experiments. The performance comparison of predictive models such as BP neural network, generalized regression neural network, wavelet neural network, and squeeze-and-excitation network prove that the new method is effective and provides an effective method for scientifically predicting the requirement for maintenance spare parts and improving the quality of equipment maintenance.


Over the recent years, the term deep learning has been considered as one of the primary choice for handling huge amount of data. Having deeper hidden layers, it surpasses classical methods for detection of outlier in wireless sensor network. The Convolutional Neural Network (CNN) is a biologically inspired computational model which is one of the most popular deep learning approaches. It comprises neurons that self-optimize through learning. EEG generally known as Electroencephalography is a tool used for investigation of brain function and EEG signal gives time-series data as output. In this paper, we propose a state-of-the-art technique designed by processing the time-series data generated by the sensor nodes stored in a large dataset into discrete one-second frames and these frames are projected onto a 2D map images. A convolutional neural network (CNN) is then trained to classify these frames. The result improves detection accuracy and encouraging.


Mathematics ◽  
2020 ◽  
Vol 8 (7) ◽  
pp. 1078
Author(s):  
Ruxandra Stoean ◽  
Catalin Stoean ◽  
Miguel Atencia ◽  
Roberto Rodríguez-Labrada ◽  
Gonzalo Joya

Uncertainty quantification in deep learning models is especially important for the medical applications of this complex and successful type of neural architectures. One popular technique is Monte Carlo dropout that gives a sample output for a record, which can be measured statistically in terms of average probability and variance for each diagnostic class of the problem. The current paper puts forward a convolutional–long short-term memory network model with a Monte Carlo dropout layer for obtaining information regarding the model uncertainty for saccadic records of all patients. These are next used in assessing the uncertainty of the learning model at the higher level of sets of multiple records (i.e., registers) that are gathered for one patient case by the examining physician towards an accurate diagnosis. Means and standard deviations are additionally calculated for the Monte Carlo uncertainty estimates of groups of predictions. These serve as a new collection where a random forest model can perform both classification and ranking of variable importance. The approach is validated on a real-world problem of classifying electrooculography time series for an early detection of spinocerebellar ataxia 2 and reaches an accuracy of 88.59% in distinguishing between the three classes of patients.


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