scholarly journals Frictional Pressure Drop and Liquid Holdup of Churn Flow in Vertical Pipes with Different Viscosities

Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Zilong Liu ◽  
Yubin Su ◽  
Ming Lu ◽  
Zilong Zheng ◽  
Ruiquan Liao

Churn flow commonly exists in the pipe of heavy oil, and the characteristics of churn flow should be widely understood. In this paper, we carried out air and viscous oil two-phase flow experiments, and the diameter of the test section is 60 mm. The viscosity range of the oil was 100~480 mPa·s. Based on the measured liquid holdup and pressure drop data of churn flow, it can be concluded that, due to the existence of liquid film backflow, positive and negative frictional pressure drop can be found and the change of frictional pressure drop with the superficial gas velocity is related to superficial liquid velocity. With the increase of viscosity, the change rate of frictional pressure drop increases with the increase of the superficial gas velocity. Combining our previous work and the Taitel model, we proposed a new pressure drop model for viscous oil-air two-phase churn flow in vertical pipes. By comparing the predicted values of existing models with the measured pressure drop data, the proposed model has better performance in predicting the pressure drop.

Author(s):  
Clement C. Tang ◽  
Sanjib Tiwari ◽  
Afshin J. Ghajar

Experimental data for the void fraction and two-phase frictional pressure drop from various sources has been compiled and analyzed. The experimental data revealed that at the lower range of superficial gas velocity and void fraction, the variations of the two-phase frictional pressure drop with superficial gas velocity and void fraction are relatively flat. However, as the superficial gas velocity and void fraction increase to higher values, the frictional pressure drop became significantly sensitive to the two parameters. In a situation when the two-phase pressure drop is sensitive to the variation of the void fraction, it is then that the proper and accurate characterization of the void fraction becomes significant. From the experimental data, regions where the pressure drop is sensitive to the variation of the void fraction are identified and evaluated.


Author(s):  
Clement C. Tang ◽  
Sanjib Tiwari ◽  
Afshin J. Ghajar

Experimental data for void fraction and two-phase frictional pressure drop from various sources has been compiled and analyzed. The experimental data revealed that at lower range of superficial gas velocity and void fraction, the variations of two-phase frictional pressure drop with superficial gas velocity and void fraction are relatively flat. However, as superficial gas velocity and void fraction increase to higher values, the frictional pressure drop became significantly sensitive to the two parameters. In a situation when two-phase pressure drop is sensitive to the variation of void fraction, it is then that proper and accurate characterization of void fraction becomes significant. From the experimental data, regions where pressure drop is sensitive to the variation of void fraction are identified and evaluated.


Volume 3 ◽  
2004 ◽  
Author(s):  
Hideo Ide ◽  
Tohru Fukano

Experiments on the horizontal and the vertical upward gas-liquid two-phase flows were done to clarify the flow phenomena in a flat capillary rectangular channel. The flow patterns, the passing frequency and the velocity of liquid lumps, the holdup and the frictional pressure drop in two-phase flow were investigated. The dimension of the channel used was 9.9 mm × 1.1 mm. The orientations of the channel were with the wide side vertical and the wide side horizontal. The differences between the flow phenomena in such orientations were investigated. The effects of the orientation of the duct, the aspect ratio of the cross section of the channel, superficial gas velocity and superficial liquid velocity on those two-phase flow parameters were examined. The obtained data of the holdup and the frictional pressure drop could not be correlated well with those correlations which have been proposed so far. New correlations of holdup and frictional pressure drop for a flat capillary channel are proposed. The predictions by those correlations have sufficient accuracy for both the vertical and the horizontal flows.


1999 ◽  
Vol 121 (2) ◽  
pp. 86-90 ◽  
Author(s):  
C. Kang ◽  
W. P. Jepson ◽  
M. Gopal

The effect of drag-reducing agent (DRA) on multiphase flow in upward and downward inclined pipes has been studied. The effect of DRA on pressure drop and slug characteristics such as slug translational velocity, the height of the liquid film, slug frequency, and Froude number have been determined. Experiments were performed in 10-cm i.d., 18-m long plexiglass pipes at inclinations of 2 and 15 deg for 50 percent oil-50 percent water-gas. The DRA effect was examined for concentrations ranging from 0 to 50 ppm. Studies were done for superficial liquid velocities between 0.5 and 3 m/s and superficial gas velocities between 2 and 10 m/s. The results indicate that the DRA was effective in reducing the pressure drop for both upflow and downflow in inclined pipes. Pressure gradient reduction of up to 92 percent for stratified flow with a concentration of 50 ppm DRA was achieved in ±2 deg downward inclined flow. The effectiveness of DRA for slug flow was 67 percent at a superficial liquid velocity of 0.5 m/s and superficial gas velocity of 2 m/s in 15 deg upward inclined pipes. Slug translational velocity does not change with DRA concentrations. The slug frequency decreases from 68 to 54 slugs/min at superficial liquid velocity of 1 m/s and superficial gas velocity of 4 m/s in 15 deg upward inclined pipes as the concentration of 50 ppm was added. The height of the liquid film decreased with the addition of DRA, which leads to an increase in Froude number.


2008 ◽  
Vol 130 (4) ◽  
Author(s):  
Antonio Reinoso ◽  
Luis E. Gomez ◽  
Shoubo Wang ◽  
Ram S. Mohan ◽  
Ovadia Shoham ◽  
...  

This study investigates theoretically and experimentally the slug damper as a novel flow conditioning device, which can be used upstream of compact separation systems. In the experimental part, a 3 in. ID slug damper facility has been installed in an existing 2 in. diameter two-phase flow loop. This flow loop includes an upstream slug generator, a gas-liquid cylindrical cyclone (GLCC©, ©The University of Tulsa, 1994) attached to the slug damper downstream and a set of conductance probes for measuring the propagation of the dissipated slug along the damper. Over 200 experimental runs were conducted with artificially generated inlet slugs of 50 ft length (Ls/d=300) that were dumped into the loop upstream of the slug damper, varying the superficial liquid velocity between 0.5 ft/s and 2.5 ft/s and superficial gas velocity between 10 ft/s and 40 ft/s (in the 2 in. inlet pipe) and utilizing segmented orifice opening heights of 1 in., 1.5 in., 2 in., and 3 in. For each experimental run, the measured data included propagation of the liquid slug front in the damper, differential pressure across the segmented orifice, GLCC liquid level, GLCC outlet liquid flow, and static pressure in the GLCC. The data show that the slug damper/GLCC system is capable of dissipating long slugs, narrowing the range of liquid flow rate from the downstream GLCC. Also, the damper capacity to process large slugs is a strong function of the superficial gas velocity (and mixture velocity). The theoretical part includes the development of a mechanistic model for the prediction of the hydrodynamic flow behavior in the slug damper. The model enables the predictions of the outlet liquid flow rate and the available damping time, and in turn the prediction of the slug damper capacity. Comparison between the model predictions and the acquired data reveals an accuracy of ±30% with respect to the available damping time and outlet liquid flow rate. The developed model can be used for design of slug damper units.


Author(s):  
Hiroyasu Ohtake ◽  
Hideyasu Ohtaki ◽  
Yasuo Koizumi

The frictional pressure drops and two-phase flow patterns of gas-liquid two-phase flow in mini-micro pipes and at vena contract and expansion were investigated experimentally. Test liquid was water; test gas was argon. The diameter of the test mini-pipe was 0.5, 0.25 and 0.12 mm, respectively. The pressure drop data and the flow pattern were collected over 2.1 < Ug < 92.5 m/s for the superficial gas velocity and 0.03 < Ul < 10 m/s for the superficial liquid velocity. The experimental results show that the flow patterns were slug, churn, ring and annular flows; pure bubbly flow pattern was not observed in a range of the present experimental conditions. The two-phase friction multiplier data for D > 0.5 mm showed to be in good agreement with the conventional correlations. On the other hand, the two-phase friction multiplier data for D < 0.25 mm differed from the calculated values by the conventional correlations. Then, thickness of liquid film around a gas plug and size of gas core were estimated and the effect of frictional pressure drop on channel size was discussed through Knudsen Number of gas and instability on liquid-gas interface. The coefficients of sudden enlargement and sudden contraction in mini-pipes for the gas-water two-phase flow were modified from the present experimental results.


2014 ◽  
Vol 67 ◽  
pp. 37-51 ◽  
Author(s):  
Hatef A. Khaledi ◽  
Ivar Eskerud Smith ◽  
Tor Erling Unander ◽  
Jan Nossen

Author(s):  
Ramin Dabirian ◽  
Ardian Nababan ◽  
Ilias Gavrielatos ◽  
Ram S. Mohan ◽  
Ovadia Shoham

Foaming is a common phenomenon in the petroleum industry. Foams can be desirable for drilling applications, whereby the cutting bits are lubricated, and cuttings are carried up to the surface. However, foam can be undesirable for production operation, which hinders the gas-liquid separation process. Experimental investigation has been conducted on foam break-up in a standalone Churn Flow Coalescer (CFC), a standalone Gas Liquid Cylindrical Cyclone (GLCC©) and a combined CFC/GLCC© system. A 1-inch Foam Characterization Rig (FCR) is utilized. The FCR is equipped with a 3-inch diameter CFC, which is connected in series to a 2-inch diameter GLCC©. A total of 30 experimental runs are conducted for both Gas Mode (GM) and Liquid Mode (LM) operations. A surfactant (SI-403) with concentration of 0.025%, superficial liquid velocities of 0.1 and 0.15 m/s and superficial gas velocities of 0.5, 1, and 1.5 m/s are used in the experiments. The experimental results show that for the GM operation, the foam break-up in combined CFC/GLCC© system is more efficient than that in the standalone GLCC©, for the same flow conditions. Lowering the superficial gas velocity or increasing the superficial liquid velocity produce less stable foam, larger gas bubbles and lower half-life time. The outlet clear liquid flow rate (with no foam) under the LM operation increases with increasing superficial liquid velocity or decreasing superficial gas velocity. The recommended operational conditions for the CFC are at low superficial gas velocities, lower than the transition boundary to churn flow in the CFC.


Author(s):  
Sivakumar Venkatachalam ◽  
Akilamudhan Palianiappan ◽  
Senthilkumar Kandasamy

The influence of superficial gas and liquid velocities, particle diameter and sphericity, physical and rheological properties of liquids on minimum fluidization velocity and liquid holdup were studied in an internal loop airlift fluidized bed reactor. Spheres, Bearl saddles and Raschig rings were used as solid phases. Water, n-Butanol, two concentrations of Glycerol (60 and 80%) were used as Newtonian liquids and three concentrations (0.25%, 0.6% and 1.0%) of Carboxy Methyl Cellulose (CMC) solutions were used as non-Newtonian liquids. Superficial gas velocity was varied from 0.142 x 10-3 m/s to 5.662 x 10-3 m/s and superficial liquid velocity was varied from 0.001 to 0.12 m/s. The experimental results showed that increase in particle size and sphericity increased minimum fluidization velocity whereas increase in superficial gas velocity decreased minimum fluidization velocity. The liquid holdup increased with increase in particle size and superficial liquid velocity. An increase in superficial gas velocity decreased the liquid holdup for Newtonian and non-Newtonian systems. Based on the experimental results separate correlations were developed for the prediction of minimum fluidization velocity and liquid holdup for both Newtonian and non-Newtonian liquids for a wide range of operating conditions.


Author(s):  
Hiroyasu Ohtake ◽  
Hideyasu Ohtaki ◽  
Masato Hagiwara ◽  
Yasuo Koizumi

The frictional pressure drops of gas-liquid two-phase flow in mini-micro pipes and at vena contract and expansion were investigated experimentally and analytically. Pressure drops of straight pipe, sudden enlargement and sudden contraction of gas-liquid two-phase flow in mini-pipes were measured. Test liquid was water at room temperature; test gas was argon. The diameter of the test mini-pipe was 0.5, 0.25 and 0.12 mm, respectively; the length was 500, 250 and 50 mm, respectively. The cross-sectional ratio of the contraction was about 1000; the ratio of the enlargement was about 0.001. The pressure drop data and the flow pattern were collected over 3.0 &lt; UG &lt; 130 m/s for the superficial gas velocity and 0.02 &lt; UL &lt; 6.0 m/s for the superficial liquid velocity. The two-phase friction multiplier data for D &gt; 0.5 mm showed to be in good agreement with the conventional correlations. On the other hand, the two-phase friction multiplier data for D &lt; 0.25 mm differed from the calculated values by the conventional correlations. Then, thickness of liquid film around a gas plug and size of gas core were estimated and the effect of frictional pressure drop on channel size was discussed through Knudsen Number of gas and instability on liquid-gas interface. Namely, the effect of mini-pipe was rarefaction effects, Kn&lt;0.1. New correlation of frictional pressure drop of gas-liquid two-phase flow is proposed for mini pipes. The coefficients of sudden enlargement and sudden contraction in mini-pipes for the gas-water two-phase flow were modified from the present experimental results. The experimental results were also examined through numerical simulation by a commercial code.


Sign in / Sign up

Export Citation Format

Share Document