A micromechanical model of carbon fiber-reinforced plastic and steel hybrid laminate composites

2021 ◽  
pp. 002199832110075
Author(s):  
Minchang Sung ◽  
Hyunchul Ahn ◽  
Jinhyeok Jang ◽  
Dongil Kwon ◽  
Woong-Ryeol Yu

The fracture strain of carbon fiber-reinforced plastics (CFRPs) within CFRP/steel hybrid laminate composites is reportedly higher than that of CFRPs due to transverse compressive stress induced by the steel lamina. A micromechanical model was developed to explain this phenomenon and also to predict the mechanical behavior of CFRP/steel hybrid laminate composites. First, the shear lag theory was extended to calculate stress distributions on fibers and matrix material in a CFRP under multiaxial stress condition, considering three deformation states of matrix (elastic and plastic deformation and fracture) and the transverse compressive stress. Then, the deformation behavior of CFRP was predicted using average stress in the ineffective region and the Weibull distribution of carbon fibers. Finally, the mechanical properties of CFRP/steel hybrid laminate composites were predicted by considering the thermal residual stress generated during the manufacturing process. The micromechanical model revealed that increased transverse compressive stress decreases the ineffective lengths of partially broken fibers in the CFRP and results in increased fracture strain of the CFRP, demonstrating the validity of the current micromechanical model.

2013 ◽  
Vol 683 ◽  
pp. 158-162 ◽  
Author(s):  
You Hong Gong ◽  
Ni Hong Yang ◽  
Shu Han ◽  
Yan Chen ◽  
Yu Can Fu ◽  
...  

Carbon fiber reinforced plastics (CFRP) use in many industries applications has seen a dramatic increase over the last decade. Milling is the most practical machining operation for removing excess material. The work presented details the effect of different cutting parameters on the surface roughness and integrity of machined multidirectional CFRP laminates. The results indicate that the surface morphology mainly relates to the fiber orientation. Increasing cutting speed leads to severe softening, degradation and burning of the matrix material that binds fibers together. The feed speed has little effect on the surface morphology. And the roughness value Ra increases with the feed rate, and decreases with the cutting speed.


Symmetry ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 1680
Author(s):  
Mostafa Katouzian ◽  
Sorin Vlase

A micromechanical model is developed to study the creep phenomena with neat and carbon-fiber-reinforced PEEK (Polyetheretherketon) and epoxy. The model considers that the continuous elastic circular fibers form a regular array inside the matrix material. In this study, the fibers are considered to be linear elastic and anisotropic, while the matrix has a nonlinear viscoelastic behavior. The approach describes the time-dependent response of unidirectional viscoelastic composites subjected to various types of loading conditions. A comparison between the finite element analysis and the proposed micromechanical model shows a good agreement. Experimental tests validate the results obtained using the proposed theoretical model.


Author(s):  
Hong-Ming Lin ◽  
C. H. Liu ◽  
R. F. Lee

Polyetheretherketone (PEEK) is a crystallizable thermoplastic used as composite matrix materials in application which requires high yield stress, high toughness, long term high temperature service, and resistance to solvent and radiation. There have been several reports on the crystallization behavior of neat PEEK and of CF/PEEK composite. Other reports discussed the effects of crystallization on the mechanical properties of PEEK and CF/PEEK composites. However, these reports were all concerned with the crystallization or melting processes at or close to atmospheric pressure. Thus, the effects of high pressure on the crystallization of CF/PEEK will be examined in this study.The continuous carbon fiber reinforced PEEK (CF/PEEK) laminate composite with 68 wt.% of fibers was obtained from Imperial Chemical Industry (ICI). For the high pressure experiments, HIP was used to keep these samples under 1000, 1500 or 2000 atm. Then the samples were slowly cooled from 420 °C to 60 °C in the cooling rate about 1 - 2 degree per minute to induce high pressure crystallization. After the high pressure treatment, the samples were scanned in regular DSC to study the crystallinity and the melting temperature. Following the regular polishing, etching, and gold coating of the sample surface, the scanning electron microscope (SEM) was used to image the microstructure of the crystals. Also the samples about 25mmx5mmx3mm were prepared for the 3-point bending tests.


2021 ◽  
pp. 28-37
Author(s):  
P. N. Shkatov ◽  
G. A. Didin ◽  
A. A. Ermolaev

The paper is concerned with increasing sensitivity of eddy current nondestructive testing of most dangerous delamination in carbon-fiber reinforced plastics (CFRP). Increased sensitivity is achieved by separate registration and comparison of eddy current signals obtained from a set of stratifications of carbon fibers with the same orientation. The separation of eddy current signals is possible due to pronounced anisotropy of the electrical conductivity of the layers dominant in the direction of the fibers of the corresponding layer. Eddy-current signals are registered by eddy current probes with maximum sensitivity in a given angular direction. Prior to the scan eddy current signals of the probe are leveled on a defect-free area. The influence of the working gap on the difference between the eddy current signals of the probe is suppressed by normalizing it according to one of the signals. The analysis of the registered signals from delamination has been performed using an approximate calculation model. The reliability of the obtained results has been confirmed by comparison with experimental results and calculations using the finite element method.


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