Influence of the curing system on the physical-mechanical, dynamic properties, and aging resistance of ethylene–propylene–diene monomer formulations for applications at high temperatures

The effects of three curing systems on rheometric, morphological, physical-mechanical, thermal, and dynamic properties of ethylene–propylene–diene monomer (EPDM) composites was investigated. The influence of thermo-oxidative aging on crosslink density and physical-mechanical properties was studied. Based on a standard composition for application at high temperatures, EPDM formulations with semi-efficient vulcanization systems (ES), efficient vulcanization systems (ED), and peroxide curing systems (EP) were prepared. Experimental results indicated that EPDM compounds cured with efficient vulcanization systems exhibit the highest scorch time with an intermediate maximum torque value at 150°C. The filler dispersion in the elastomeric matrix was greater than 94%; however, the ED formulation showed a more pronounced decrease, with the increase in deformation indicating a greater filler–filler interaction. In comparison with those cured with peroxide and semi-efficient systems, EPDM formulations cured with an efficient system presented better thermal resistance and the crosslink density was sufficient to maintain the mechanical integrity, leading to an intermediate hardness value, tensile strength, modulus, and greater elongation at breaking. In summary, the results indicated that the efficient curing system was the most appropriate to be used in the envelope’s manufacture, due to the better performance of the mechanical properties associated with the better resistance to thermal aging.