Numerical simulation of single-lap adhesive joint of composite laminates

2018 ◽  
Vol 37 (8) ◽  
pp. 520-532 ◽  
Author(s):  
Zhang Taotao ◽  
Luo Wenbo ◽  
Xiao Wei ◽  
Yan Ying

A universal method is established to research the various possible damage modes of adhesive bond of laminated composites with or without z-pin reinforcements under tensile loads through numerical simulation. A Continuum Damage Mechanic model based on Hashin damage criterion as a user-defined subroutine is developed to simulate the damage of laminates and Z-pins. The Cohesive Zone Model is used to simulate the damage of adhesive damage, interlayer delamination, and Z-pin slipping-out phenomenon. The numerical simulation method is validated for simulating the various damage modes of the usual composite joints through comparing the simulated results and experiments. The research shows that different ply sequences induce different damage modes and ultimate failure loads of composite joints. The ultimate failure load of joint under tension is not affected obviously whether the joints are reinforced with or without z-pins. The reason is that the damage initiation usually locates at the two sides of adhesive zone and z-pins do not react on the reinforcement under tensile load of joint.

2020 ◽  
pp. 073168442094966
Author(s):  
Roham Rafiee ◽  
Sina Sotoudeh

A new approach for simulating delamination initiation under cyclic loading is proposed. This approach is based on the hysteresis cohesive zone modeling and the gradual degradation of interface properties. The initiation of delamination is predicted based on the monotonic traction–separation law of the interface. A damage criterion is proposed that depends on the bilinear traction–separation law and interlaminar stiffness is degraded by defining a damage parameter as a function of number of cycles and bilinear traction–separation law parameters. Numerical simulation is accomplished by implementing 2D finite element modeling for the case of double-notched specimen. Four-node zero-thickness interfacial cohesive elements are defined to capture the delamination behavior of midplane in the specimen. The results of numerical simulation are compared with available experimental data and a good agreement is observed. The main novelty of this research lies on assuming a cycle-by-cycle irreversible decrease in interlaminar stiffness prior to damage initiation and applying a damage criterion based on the bilinear traction–separation law in order to predict the number of cycles for initiation of delamination.


2020 ◽  
pp. 109963622090982 ◽  
Author(s):  
Vishnu Saseendran ◽  
Pirashandan Varatharaj ◽  
Shenal Perera ◽  
Waruna Seneviratne

Fracture testing and analysis of aerospace grade honeycomb core sandwich constructions using a single cantilever beam test methodology is presented here. Influence of various parameters such as facesheet thickness, core density, honeycomb cell-size, and core thickness were studied. A Winkler-based foundation model was used to calculate compliance and energy-release rate, and further compare with finite element model and experiments. A cohesive zone model was developed to predict the disbond initiation and simulate the interface crack propagation in the single cantilever beam sandwich specimen. The mode I interface fracture toughness obtained from the translating base single cantilever beam setup was provided as input in this cohesive zone model. It is shown that the presented cohesive zone approach is robust, and is able to capture the debonding phenomenon for majority of the honeycomb core specimens.


Author(s):  
Hussain Altammar ◽  
Sudhir Kaul ◽  
Anoop Dhingra

Damage detection and diagnostics is a key area of research in structural analysis. This paper presents results from the analysis of mixed-mode damage initiation in a composite beam under thermal and mechanical loads. A finite element model in conjunction with a cohesive zone model (CZM) is used in order to determine the location of joint separation as well as the contribution of each mode in damage (debonding) initiation. The composite beam is modeled by using two layers of aluminum that are bonded together through a layer of adhesive. Simulation results show that the model can successfully detect the location of damage under a thermo-mechanical load. The model can also be used to determine the severity of damage due to a thermal load, a mechanical load and a thermo-mechanical load. It is observed that integrating thermal analysis has a significant influence on the fracture energy.


Author(s):  
Yong Du ◽  
Yu'e Ma ◽  
Junwu Liu

In order to solve the complex load transfer and structural design of the joint structures including skin, longeron and frame in the composite fuselage, the adhesively bonded integrated composite joint was designed. Static tensile test was performed and the strain-load curves and damage modes were obtained. Then the numerical simulation model of integrated composite joint was built. The damage initiation, propagation and failure process of integrated composite joint under tensile load were simulated and analyzed. Results show that: the first load drop and the ultimate failure load of the joint are 120.82 kN and 168.11 kN respectively; the initial damage occurs at the corner bend region of the lower-left corner-shaped preform, and extends across the radius bend region among short flange, long flange and web, and leads to the interface debonding of the upper and lower corner-shaped preform and the delamination of corner-shaped preform and L-shaped preform. Compared with the experimental results, the errors of the first load drop and the ultimate failure load from numerical calculated results are 6.68% and 2.61% respectively, which agree with each other very well.


2019 ◽  
Vol 10 (1) ◽  
pp. 62 ◽  
Author(s):  
Shubo Zhang ◽  
Gang Wang ◽  
Yujing Jiang ◽  
Xianlong WU ◽  
Genxiao Li ◽  
...  

Based on the underground jointed rock of the Huangdao water sealed oil depot in China, the shear failure mechanism of bolted jointed rock is studied through laboratory experiments and numerical simulation. Laboratory experiments are performed to explore the shear behavior of bolted jointed rock with different joint roughness. Our results show that using high strength bolts is beneficial to improving the shear strength of the jointed rock, but the high strength of bolts can also lead to the rock fracture, which should be avoided. For this particular project site, experimental results indicate that 15% elongation is the best. In addition, a new numerical simulation method with CZM (cohesive zone model) used for modeling the shearing process of bolted jointed rock is proposed. It can reasonably describe the characteristics of jointed rock as a discontinuous medium, and bolt as a continuous medium, that replicate well the shearing process. The numerical model is then verified by comparing the experiment results, and it can be effectively be applied to the simulation of joint shearing process. Finally, we use this simulation method to explore the shear failure mechanism of bolted joints, and find that the root cause of rock failure is the deformation mismatch between the bolt and the surrounding rock. The tensile stress between them eventually causes the rock to fracture near the bolt hole.


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