Investigation of metal extrusion forming through steadily rotating container

Author(s):  
F Li ◽  
G N Chu ◽  
E L Liu ◽  
R Z Wu ◽  
X L Zhang

To deal with the problems of high energy consumption and low material utilization in low plastic alloy extrusion, a new forming technology – container rotation extrusion – is proposed, and the die structure is also designed. Compared with the die rotation extrusion, which is only suitable for circular section parts, container rotation extrusion can solve the problem of axial ‘cut off’ caused by odd-shaped section product extrusion. The study results show that, in comparison to conventional extrusion, plastic zone expands obviously during forming process and the forming load decreases by 42.1%. What is more, during container rotation extrusion, ‘dead zone’ is disappeared. Consequently, this technology can form both complex cross-section and low plastic material products to achieve ‘small equipment does large workpiece’.

2014 ◽  
Vol 556-562 ◽  
pp. 460-463 ◽  
Author(s):  
Xue Chen ◽  
Ming Zhe Li ◽  
Wen Hua Liu ◽  
Zhi Qiang Hou

To solve the problem of low material utilization in traditional stretch forming process, a flexible stretch forming method was proposed, which can be realized by interaction of the multi-point stretch forming die with discrete-gripper stretch forming machine. The principle and characteristics of sheet metal flexible stretch forming technology was introduced, structural composition and working principle of the multi-point stretch forming die and discrete-gripper stretch forming machine were expounded, and the technology experiments was carried out with a self-designed flexible stretch forming technology equipment for sheet metal. The experimental results indicate that structure of multi-point stretch forming die and discrete-gripper stretch forming machine are reasonable, and flexible stretch forming technology can be realized by above-mentioned die and machine, stretch forming parts has a good quality and its shape error can satisfy requirements of production.


2013 ◽  
Vol 803 ◽  
pp. 375-378 ◽  
Author(s):  
Qing Qing Lv ◽  
Qi Ming Guan ◽  
Li Quan Yang ◽  
Xi Kui Wang

Aiming at the problems of high performance piston head can not produced by using casting and hot die forging, the warm extrusion molding method is proposed, based on the analysis of factors influencing for forming, rational scheme of orthogonal experiment was designed, a series of analysis for simulation results by using the range analysis method and comprehensive balance method, the optimal forming process parameters combination are identified, the optimal result are verified by the DEFORM software.


2018 ◽  
Vol 764 ◽  
pp. 201-209
Author(s):  
Miao Hu ◽  
Yan Bo Li ◽  
Xin Li ◽  
Xiao Lin Cao ◽  
Min Hou

Roll – forming is through the allocation of roll the sheets for multiple successive of transverse bending deformation process of the section, to form a specific shape with high energy efficiency, uniform cross section, stable product quality, etc. Since the 19th century began to study the roll-forming process, successively completed the exploration of this kind of technology and promotion from 1938 to 1938.It has entered the rapid development of roll-forming technology at present. Began to roll-forming technology research relatively late in our country, but the trend of development of fast, such as the construction industry, automotive industry, white home appliance industry has been widely used, to specific parts such as highway anti-collision WeiDang, auto parts anticollision beam beams, before and after the threshold of the anticollision beam and a side door production, etc. Roll-forming technology belongs to the nonlinear problem of large plastic deformation, the forming theory of the present domestic scholars have researched, forming a simplified analytical method, energy analysis method, cable original research method and finite element method theory. With the development of computer aided design technology, through the computer simulation of sheet deformation and regional stress analysis, and makes the product design cycle is shortened, the product design quality was improved. At home and abroad, roll-forming equipment have developed highly efficient, the formation of the uncoiled stamping - roll-forming - welding - material such as plastic - cut – code craft route, eventually forming the results approach to the product shape, implementation process highly integrated production mode, cold-formed molding equipment of high automation intelligent design, help to realize planning of ‘Made in China 2025 strategy’ in the industry of roll-forming.


2012 ◽  
Vol 476-478 ◽  
pp. 574-578
Author(s):  
Shu Guang Cai

The 22wt%WAl12intermetallic particulate reinforced Al-based matrix composite was successfully fabricated by press-forming technology using high-energy ball-milled powders. X-ray diffraction analysis shows that WAl12reinforcement phase has been obtained after in situ reaction of Al matrix with W14Al86alloy at 620°C. The mechanical properties of the composite material were studied at room temperature. The Young’s modulus, microhardness and the maximum ultimate tensile strength of this composite material can reach 75GPa, 1.51GPa and 471MPa, respectively. The results show that there is a good interfacial bonding between the Al matrix and WAl12particles. However, the composite cannot be applied in high temperature environment because of its fairly low strength residual ratio.


2014 ◽  
Vol 668-669 ◽  
pp. 1679-1682
Author(s):  
Xin Song ◽  
Yan Cong Li ◽  
Zhi Sheng Wan ◽  
Shuang Shuang Zheng

For the problem of pellet density control in the fish feed extrusion forming process, the influence of extrusion speed, the depth of die hole and the interaction of the two factors on feed pellet density was studied by experiment method. The study results own good application value because as theoretical basis they can be used to determine the extrusion scheme and optimize the granulator structural parameters.


2013 ◽  
Vol 706-708 ◽  
pp. 452-455
Author(s):  
Li Quan Yang ◽  
Qing Qing Lv ◽  
Lei Zhao

In order to improve the performance of the piston head on the existing conditions, and the warm extrusion forming technology was put forward based on the internal combustion engine piston head traditional production process. The warm extrusion process scheme and finite element boundary conditions was designed reasonable based on research the piston head forming process, the thermal-mechanical coupling model was established. The numerical simulation of the warm extrusion forming was carried out on the DEFORM software platform. The distributions of warm extrusion forming process strain field, stress field and temperature field were forecasted through the theoretical calculation and simulation. And the production equipment tonnage and die structure form were determined preliminarily. The possible problems of forming process were discussed, and the countermeasures were also put forward, provide the reliable reference for internal combustion engine piston head forming process improvement.


2013 ◽  
Vol 706-708 ◽  
pp. 444-447
Author(s):  
Qing Qing Lv ◽  
Li Quan Yang ◽  
Xiu Ting Lv ◽  
Lei Zhao ◽  
Xi Kui Wang

In order to obtain high-quality injection head, cold extrusion forming is adopted. Based on the study of forming technology for the injection head, reasonable process flow, cold extrusion pre-treatment process and boundary conditions are designed. Two finite element models in forward extrusion and backward extrusion forming ways are established. Taking DEFORM as the platform, the numerical simulation of forming process is carried out. Through simulation, the distribution of strain field, stress field and velocity field in the process of cold extrusion forming is preliminarily forecast, the merits and defects of two kinds of forming processes and the force state of mold are compared , the optimal forming scheme is determined.


2015 ◽  
Vol 645-646 ◽  
pp. 1351-1356 ◽  
Author(s):  
Jing Zhou ◽  
Guo Lin Duan ◽  
Dong Bin Zhu ◽  
Jin Cai

The forming process of denture preparation based micro-flow extrusion was researched. The dental ceramic materials having health care function was preparation. Through analysis and calculation, the rheological properties of the ceramic slurry confirmed to be pseudo-plastic fluid . The extrusion head as a key part was designed. The pressure distribution and velocity distribution of the internal flow field of extrusion head were simulated by using START-CD software ,the analysis result can used to guide the optimal design of extrusion head.


TAPPI Journal ◽  
2019 ◽  
Vol 18 (8) ◽  
Author(s):  
JANI LEHMONEN ◽  
TIMO RANTANEN ◽  
KARITA KINNUNEN-RAUDASKOSKI

The need for production cost savings and changes in the global paper and board industry during recent years have been constants. Changes in the global paper and board industry during past years have increased the need for more cost-efficient processes and production technologies. It is known that in paper and board production, foam typically leads to problems in the process rather than improvements in production efficiency. Foam forming technology, where foam is used as a carrier phase and a flowing medium, exploits the properties of dispersive foam. In this study, the possibility of applying foam forming technology to paper applications was investigated using a pilot scale paper forming environment modified for foam forming from conventional water forming. According to the results, the shape of jet-to-wire ratios was the same in both forming methods, but in the case of foam forming, the achieved scale of jet-to-wire ratio and MD/CD-ratio were wider and not behaving sensitively to shear changes in the forming section as a water forming process would. This kind of behavior would be beneficial when upscaling foam technology to the production scale. The dryness results after the forming section indicated the improvement in dewatering, especially when foam density was at the lowest level (i.e., air content was at the highest level). In addition, the dryness results after the pressing section indicated a faster increase in the dryness level as a function of foam density, with all density levels compared to the corresponding water formed sheets. According to the study, the bonding level of water- and foam-laid structures were at the same level when the highest wet pressing value was applied. The results of the study show that the strength loss often associated with foam forming can be compensated for successfully through wet pressing.


2020 ◽  
Vol 110 (11-12) ◽  
pp. 838-843
Author(s):  
Philipp Müller ◽  
Bernd-Arno Behrens ◽  
Sven Hübner ◽  
Hendrik Vogt ◽  
Daniel Rosenbusch ◽  
...  

Techniken zur Steigerung der Formgebungsgrenzen in der Umformtechnik sind von hoher wirtschaftlicher Bedeutung. In dieser Arbeit wird eine Schwingungsüberlagerung im Krafthauptfluss eines Axialformprozesses zur Ausprägung einer Verzahnungsgeometrie untersucht. Die Auswirkungen der Schwingung auf die erzielbare Ausfüllung der Zahnkavitäten werden analysiert sowie die Parameter Schmierung und Oberflächengüte der Halbzeuge in ihrer kombinierten Wirkung untersucht. Es konnte eine Reduzierung der mittleren Umformkraft sowie eine Erhöhung der Formfüllung festgestellt werden. Techniques for extending the production limits in forming technology are of great economic importance. In this research, a superimposed oscillation in the main force flow of an axial forming process to form an axial gear geometry is investigated. The effects of the superimposed oscillation on the achievable form-filling of the tooth cavities are analyzed and the parameters lubrication and surface quality of the semi-finished products are investigated in their combined effect. A reduction of the averaged forming force as well as an increase of the form-filling could be achieved.


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