Adaptive and predictive control of fuel injection with time delay consideration for air–fuel ratio regulation of gasoline direct injection engines

Author(s):  
Yu Feng ◽  
Xiaohong Jiao ◽  
Zhijing Wang

Accurate air–fuel ratio control is a key affecting factor for improving fuel economy and reducing exhaust emissions for internal combustion engines. Challenging issues in air–fuel control are the accurate estimation of cylinder air charge for achieving the stoichiometric in-cylinder air–fuel ratio and the disposition of measurement time delay from the oxygen sensor for removing its limits on the achievable feedback performance. In this article, based on hybrid discrete–continuous-time descriptions for the cylinder air charge dynamics and air–fuel feedback regulation controlled plant, a novel fuel injection controller with adaptive feedback and predictive feedforward is designed to ensure accurate air–fuel control of a gasoline direct injection engine. The feedforward fuel injection is determined based on the cylinder air charge prediction using unscented Kalman filter for the compensation of the injection delay and modelling error and the attenuation of the measurement noise. The feedback fuel compensation is designed as a proportional-integral structure with adaptive gains by means of an adaptive stabilization method of uncertain input delayed systems for the management of the transport delay and parameter uncertainty. The effectiveness of the proposed fuelling control against time delay, modelling error, measurement noise and parameter uncertainty is demonstrated by the simulation utilizing experimental data from a real V6 GDI engine.

2019 ◽  
Vol 142 (4) ◽  
Author(s):  
Nikhil Sharma ◽  
Avinash Kumar Agarwal

Abstract Fuel availability, global warming, and energy security are the three main driving forces, which determine suitability and long-term implementation potential of a renewable fuel for internal combustion engines for a variety of applications. Comprehensive engine experiments were conducted in a single-cylinder gasoline direct injection (GDI) engine prototype having a compression ratio of 10.5, for gaining insights into application of mixtures of gasoline and primary alcohols. Performance, emissions, combustion, and particulate characteristics were determined at different engine speeds (1500, 2000, 2500, 3000 rpm), different fuel injection pressures (FIP: 40, 80, 120, 160 bars) and different test fuel blends namely 15% (v/v) butanol, ethanol, and methanol blended with gasoline, respectively (Bu15, E15, and M15) and baseline gasoline at a fixed (optimum) spark timing of 24 deg before top dead center (bTDC). For a majority of operating conditions, gasohols exhibited superior characteristics except minor engine performance penalty. Gasohols therefore emerged as serious candidate as a transitional renewable fuel for utilization in the existing GDI engines, without requirement of any major hardware changes.


2021 ◽  
Author(s):  
Brady M. Wilmer ◽  
William F. Northrop

Abstract In this work, a stochastic reactor model (SRM) is presented that bridges the gap between multi-dimensional computational fluid dynamics (CFD) models and zero-dimensional models for simulating spark-ignited internal combustion engines. The quasi-dimensional approach calculates spatial temperature and composition of stochastic “particles” in the combustion chamber without defining their spatial position, thus allowing for mixture stratification while keeping computational costs low. The SRM simulates flame propagation using a three-zone combustion model consisting of burned gas, flame front, and unburned gas. This “flame brush” approach assumes a hemispherical flame front that propagates through the cylinder based on estimated turbulent flame speed. Cycle-averaged turbulence intensity (u’) is used in the model, calibrated using experimental data. Through the use of a kinetic mechanism, the model predicts key emissions such as CO, CO2, NO, NO2, and HC from both port fuel injection (PFI) and gasoline direct injection (GDI) engines, the latter through the implementation of a simplified spray model. Experimental data from three engines, two GDI and one PFI, were used to validate the model and calibrate cycle-averaged u’. Across all engines, the model was able to produce pressure curves that matched the experimental data. In terms of emissions, the simplified chemical kinetics mechanism matched trends of the experimental data, with the PFI results having higher accuracy. Pressure, burned fraction, and engine-out emissions predictions show that the SRM can reliably match experimental results in certain operating ranges, thus providing a viable alternative to complex CFD and single zone models.


Energy ◽  
2020 ◽  
Vol 197 ◽  
pp. 117173 ◽  
Author(s):  
Jeongwoo Lee ◽  
Cheolwoong Park ◽  
Jongwon Bae ◽  
Yongrae Kim ◽  
Sunyoup Lee ◽  
...  

Author(s):  
Tomoyuki Hosaka ◽  
Taisuke Sugii ◽  
Eiji Ishii ◽  
Kazuhiro Oryoji ◽  
Yoshihiro Sukegawa

The improved fuel economy and low pollutant emissions are highly demanded for internal combustion engines. Gasoline Direct Injection (GDI) engine is the one of promising devices for highly efficient engine. However, GDI engines generally tend to emit more Particulate Matter (PM) than Port Fuel Injection (PFI) engine because the fuel sprayed from the injector can easily attach to the wall, which is the major origin of PM. Therefore, the precise analysis of the fuel/air mixture formation and the prediction of emissions are required. From the view of industrial use, Computational Fluid Dynamics (CFD) becomes a necessary tool for the various analyses including the fuel/air mixture formation, spray attachment on the cylinder wall, the in-cylinder turbulence formation, the combustion and emission etc. In our previous study, the flow and spray simulation in internal combustion engine has been conducted using OpenFOAM®, the open-source CFD toolbox. Since the engine involves the dynamic motion such as valve and piston, the morphing and mapping approach was employed. Furthermore, by virtue of open-source code, we have developed the methodology of the hybrid simulation from the internal nozzle flow to the fuel/air mixture in order to take into account detailed breakup process nearby injector nozzle. We expand the above research to the combustion simulation. For the combustion model, the Hyperbolic Tangent Approximation (HTA) model is adopted. The HTA model has a simple form of equation and one can easily implement; moreover, the HTA model has the following features: 1. capability of both laminar and turbulent flow, 2. the clearness of analytical derivation based on the functional approximation of the reaction progress variable distribution in a one-dimensional laminar flame. In the current study, the premixed flame is studied on a gasoline combustion engine. The simulations for in-cylinder engine are conducted with different Air/Fuel (A/F) ratio conditions, and the results are compared with the experimental results. The in-cylinder pressure agrees well with experimental results and the validity of the current methodology is confirmed.


2018 ◽  
Vol 18 (12) ◽  
pp. 9011-9023 ◽  
Author(s):  
Zhuofei Du ◽  
Min Hu ◽  
Jianfei Peng ◽  
Wenbin Zhang ◽  
Jing Zheng ◽  
...  

Abstract. Gasoline vehicles significantly contribute to urban particulate matter (PM) pollution. Gasoline direct injection (GDI) engines, known for their higher fuel efficiency than that of port fuel injection (PFI) engines, have been increasingly employed in new gasoline vehicles. However, the impact of this trend on air quality is still poorly understood. Here, we investigated both primary emissions and secondary organic aerosol (SOA) formation from a GDI and a PFI vehicle under an urban-like driving condition, using combined approaches involving chassis dynamometer measurements and an environmental chamber simulation. The PFI vehicle emits slightly more volatile organic compounds, e.g., benzene and toluene, whereas the GDI vehicle emits more particulate components, e.g., total PM, elemental carbon, primary organic aerosols and polycyclic aromatic hydrocarbons. Strikingly, we found a much higher SOA production (by a factor of approximately 2.7) from the exhaust of the GDI vehicle than that of the PFI vehicle under the same conditions. More importantly, the higher SOA production found in the GDI vehicle exhaust occurs concurrently with lower concentrations of traditional SOA precursors, e.g., benzene and toluene, indicating a greater contribution of intermediate volatility organic compounds and semi-volatile organic compounds in the GDI vehicle exhaust to the SOA formation. Our results highlight the considerable potential contribution of GDI vehicles to urban air pollution in the future.


Author(s):  
Ratnak Sok ◽  
Jin Kusaka

Abstract Injected gasoline into the O2-depleted environment in the recompression stroke can be converted into light hydrocarbons due to thermal cracking, partial oxidation, and water-gas shift reaction. These reformate species influence the combustion phenomena of gasoline direct injection homogeneous charge compression ignition (GDI-HCCI) engines. In this work, a production-based single-cylinder research engine was boosted to reach IMEPn = 0.55 MPa in which its indicated efficiency peaks at 40–41%. Experimentally, the main combustion phases are advanced under single-pulse direct fuel injection into the negative valve overlap (NVO) compared with that of the intake stroke. NVO peak in-cylinder pressures are lower than that of motoring, which emphasizes that endothermic reaction occurs during the interval. Low O2 concentration could play a role in this evaporative charge cooling effect. This phenomenon limits the oxidation reaction, and the thermal effect is not pronounced. For understanding the recompression reaction phenomena, 0D simulation with three different chemical reaction mechanisms is studied to clarify that influences of direct injection timing in NVO on combustion advancements are kinetically limited by reforming. The 0D results show the same increasing tendencies of classical reformed species of rich-mixture such as C3H6, C2H4, CH4, CO, and H2 as functions of injection timings. By combining these reformed species into the main fuel-air mixture, predicted ignition delays are shortened. The effects of the reformed species on the main combustion are confirmed by 3D-CFD calculation, and the results show that OH radical generation is advanced under NVO fuel injection compared with that of intake stroke conditions thus earlier heat release and cylinder pressure are noticeable. Also, parametric studies on injection pressure and double-pulse injections on engine combustion are performed experimentally.


Author(s):  
Stephen Pace ◽  
Guoming G. Zhu

Modern spark ignited (SI) internal combustion engines maintain their air-to-fuel ratio (AFR) at a desired level to maximize the three-way catalyst conversion efficiency and durability. However, maintaining the engine AFR during its transient operation is quite challenging due to rapid changes of driver demand or engine throttle. Conventional transient AFR control is based upon the inverse dynamics of the engine fueling dynamics and the measured mass air flow (MAF) rate to obtain the desired AFR of the gas mixture trapped in the cylinder. This paper develops a linear quadratic (LQ) tracking controller to regulate the transient AFR based upon a control-oriented model of the engine port fuel injection (PFI) wall wetting dynamics and the air intake dynamics from the measured airflow to the manifold pressure. The LQ tracking controller is designed to optimally track the desired AFR by minimizing the error between the trapped in-cylinder air mass and the product of the desired AFR and fuel mass over a given time interval. The performance of the optimal LQ tracking controller was compared with the conventional transient fueling control based on the inverse fueling dynamics through simulations and showed improvement over the baseline conventional inverse fueling dynamics controller. To validate the control strategy on an actual engine, a 0.4 l single cylinder direct-injection (DI) engine was used. The PFI wall wetting dynamics were simulated in the engine controller after the DI injector control signal. Engine load transition tests for the simulated PFI case were conducted on an engine dynamometer, and the results showed improvement over the baseline transient fueling controller based on the inverse fueling dynamics.


2017 ◽  
Vol 19 (3) ◽  
pp. 347-359 ◽  
Author(s):  
Felix Leach ◽  
Richard Stone ◽  
Dave Richardson ◽  
Andrew Lewis ◽  
Sam Akehurst ◽  
...  

Downsized, highly boosted, gasoline direct injection engines are becoming the preferred gasoline engine technology to ensure that increasingly stringent fuel economy and emissions legislation are met. The Ultraboost project engine is a 2.0-L in-line four-cylinder prototype engine, designed to have the same performance as a 5.0-L V8 naturally aspirated engine but with reduced fuel consumption. It is important to examine particle number emissions from such extremely highly boosted engines to ensure that they are capable of meeting current and future emissions legislation. The effect of such high boosting on particle number emissions is reported in this article for a variety of operating points and engine operating parameters. The effect of engine load, air–fuel ratio, fuel injection pressure, fuel injection timing, ignition timing, inlet air temperature, exhaust gas recirculation level, and exhaust back pressure has been investigated. It is shown that particle number emissions increase with increase in cooled, external exhaust gas recirculation and engine load, and decrease with increase in fuel injection pressure and inlet air temperature. Particle number emissions are shown to fall with increased exhaust back pressure, a key parameter for highly boosted engines. The effects of these parameters on the particle size distributions from the engine have also been evaluated. Significant changes to the particle size spectrum emitted from the engine are seen depending on the engine operating point. Operating points with a bias towards very small particle sizes were noted.


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