scholarly journals Effects of the impeller–volute tongue interaction on the internal flow in a low-specific-speed centrifugal pump with splitter blades

Author(s):  
Yandong Gu ◽  
Shouqi Yuan ◽  
Ji Pei ◽  
Jinfeng Zhang ◽  
Fan Zhang ◽  
...  

To investigate the effects of the main blades and splitter blades interacting with the volute tongue on the internal flow in a low-specific-speed centrifugal pump, the Reynolds-averaged Navier–Stokes equation, coupled with SST k-ω turbulence model, is employed to simulate the transient turbulent flow in the whole flow passage. The numerical simulation results have been verified with the experimental measurements by comparing the head and efficiency. The pressure fluctuation caused by impeller–volute tongue interaction, including time–history and frequency characteristics, is calculated and analyzed at five monitoring points adjoining the impeller outlet and tongue, as well as the torque of a single main blade and a single splitter blade. After that, both the energy loss and vorticity distributions on the middle section are discussed when the impeller rotates to four circumferential positions relative to the cutwater. The results show that the maximum pressures at the monitoring points occur before the blades reach the closest circumferential position with respect to the cutwater, and the peak pressure near the trailing edge of splitter blades is larger than main blades. There is only one torque peak of a single blade in one revolution when the angle between the monitoring blade and tongue is about 15°. Additionally, the torque peak arises before the torque valley, but the pressure valley at monitoring points in the impeller comes earlier than the pressure peak. Both the energy loss and vorticity are enlarged around the volute tongue evidently after the blades pass by the cutwater, and the splitter blades produce more unsteadiness and energy dissipation than main blades.

2011 ◽  
Vol 354-355 ◽  
pp. 615-620 ◽  
Author(s):  
Wei Li ◽  
Wei Dong Shi ◽  
Ting Jiang ◽  
Yan Xu ◽  
Tong Tong Li

In order to research the effect of the blade wrap angle and outlet angle on the hydraulic performance of the low-specific speed sewage pump, the Reynolds time-averaged Navier-Stokes equations was discretized based on the finite volume method, and the modified k-ε turbulence model were chosen in FLUENT. Numerical simulation of the internal flow within the centrifugal pump with the specific speed of 60 at different blade wrap angle and outlet angle is carried out. The analysis of the velocity and the turbulent kinetic energy distribution in different cases, and predicts the external characteristics of the several cases based on the loss analysis method. The study results show that the efficiency of pumps increase with decreasing the outlet angle and increasing the wrapping angle at the design of sewage pumps. According to the analysis, changing the blade outlet Angle has much more influence on the performance of the pump than changing the wrap angle.


Author(s):  
Asuma Ichinose ◽  
Tomoki Takeda ◽  
Kazuyoshi Miyagawa ◽  
Yohei Ogawa ◽  
Hideyo Negishi ◽  
...  

Abstract The unsteady internal flow in a low specific speed centrifugal pump was experimentally and numerically investigated. Unshrouded impellers enable high head designs but on the other hand, they exhibit complicated internal flow and an efficiency decline compared to shrouded impellers. Furthermore, the complicated impeller outlet flow induces unsteady internal flow in the vaned diffuser. Therefore, a detailed investigation of the internal flow is required in order to increase the efficiency of these low specific speed centrifugal pumps. The aims of this paper are to clarify the loss mechanisms in the impeller and to investigate the effect of impeller outlet flow to the diffuser internal flow at the design point. The detailed pump internal flow is investigated using unsteady computation, which enables the computation of the 3D flow pattern. The reversed flow and the secondary flow are induced by the tip leakage flow, and this creates a high loss region in the blade-to-blade region. On the other hand, the mixing effect is remarkable at the impeller outlet, and this affects the creation of the wake. This flow behavior makes the internal flow of the diffuser unsteady and the diffuser performance fluctuates due to the impeller wake at the design point.


2021 ◽  
Vol 9 (2) ◽  
pp. 121
Author(s):  
Yang Yang ◽  
Ling Zhou ◽  
Hongtao Zhou ◽  
Wanning Lv ◽  
Jian Wang ◽  
...  

Marine centrifugal pumps are mostly used on board ship, for transferring liquid from one point to another. Based on the combination of orthogonal testing and numerical simulation, this paper optimizes the structure of a drainage trough for a typical low-specific speed centrifugal pump, determines the priority of the various geometric factors of the drainage trough on the pump performance, and obtains the optimal impeller drainage trough scheme. The influence of drainage tank structure on the internal flow of a low-specific speed centrifugal pump is also analyzed. First, based on the experimental validation of the initial model, it is determined that the numerical simulation method used in this paper is highly accurate in predicting the performance of low-specific speed centrifugal pumps. Secondly, based on the three factors and four levels of the impeller drainage trough in the orthogonal test, the orthogonal test plan is determined and the orthogonal test results are analyzed. This work found that slit diameter and slit width have a large impact on the performance of low-specific speed centrifugal pumps, while long and short vane lap lengths have less impact. Finally, we compared the internal flow distribution between the initial model and the optimized model, and found that the slit structure could effectively reduce the pressure difference between the suction side and the pressure side of the blade. By weakening the large-scale vortex in the flow path and reducing the hydraulic losses, the drainage trough impellers obtained based on orthogonal tests can significantly improve the hydraulic efficiency of low-specific speed centrifugal pumps.


2006 ◽  
Vol 2006.2 (0) ◽  
pp. 183-184
Author(s):  
Jun MATSUI ◽  
Junichi KUROKAWA ◽  
Kouichi NISHINO ◽  
Young-Do Choi ◽  
Kouichi MOURI

Author(s):  
Shiyang Li ◽  
Peng Wu ◽  
Dazhuan Wu

This paper investigates the hydraulic and dynamic performance of a low specific-speed centrifugal pump with CFD simulation. Three different impellers are designed with different thickness distributions along the same mean line of the blades. The entropy production is introduced to study the energy losses in the three models and the energy loss distributions of the whole flow passages are fully revealed. The simplified energy loss equation is carefully validated by comparing the thermodynamic efficiency to the traditional hydraulic efficiency, and the errors between them can be considered acceptable. The circumferential Euler head distribution out of the impeller is used to predict the uniformity of the flow into the volute. To obtain the transient flow characteristics, the sliding mesh technique and the unsteady CFD simulation are applied and the pressure pulsations in the volute are well captured. The head fluctuation intensities of the three models are quantitatively compared under constant flow rate. The results show that the thickness distribution can affect the hydraulic performance to a large extent, and it can strongly affect the pressure pulsation in the volute.


2018 ◽  
Vol 8 (1) ◽  
pp. 513-522 ◽  
Author(s):  
Bartłomiej Chomiuk ◽  
Janusz Skrzypacz

Abstract The article presents results of numerical analyzes, which raise a subject of influence of the cooperation the multi-piped impeller with a rationalized flow geometry of annular casing and volute casing for liquid flow through centrifugal pump and their operating parameters in the extremely low specific speed nq<10. The multi-piped impeller (patented by authors) is a major alternative to classic vane impellers. The stator type is responsible for the conversion of the kinetic energy of the liquid by the impeller outlet into potential energy, which determines the overall efficiency of the pump. Also, the article presents qualitative and quantitative verification of results obtained by computer modeling and an attempt to estimate their accuracy. The article focuses mainly on the comparison of the performance parameters of the pump with a multi-piped impeller in cooperation with two stator types with a rationalized flow geometry. Both outlet elements were tested in various configurations of constructional features. The complexity of the construction of the stator can significantly affect the manufacturing costs of pump unit. Knowledge concerning construction of hydraulic elements of centrifugal pumps working in the range of parameters corresponding specific speed (nq<10) is insufficient. As shown in the paper, the annular type casing model pump cooperating with a multi-piped impeller, designed in accordance with literature, reached far poorer operating parameters than the rational annular construction in a configuration with the same impeller.


2021 ◽  
Author(s):  
Chengshuo Wu ◽  
Peng Wu ◽  
Dazhuan Wu

Abstract The existence of secondary flow in the impeller brings extra energy loss and aggravates the pressure pulsation which will worsen the hydraulic and dynamic performance of the pump. In this paper, based on the forces balance in the direction perpendicular to the streamline, an optimal design method for the blade thickness of a low specific speed centrifugal pump is proposed to suppress the secondary flow in the impeller. The origin impellers with 5 and 7 cylinder blades are redesigned and the hydraulic and dynamic performance of the model pump are investigated by numerical simulation and experimental. Results show that the blade modification proposed in this paper can effectively improve the efficiency of the model pump and reduce the internal pressure pulsations. The internal flow analysis shows that the performance improvement attributes to the suppression of secondary flow in the impeller. And the entropy generation rate is introduced to measure and locate the loss in the pump. Results show that on the one hand, the suppression of secondary flow can reduce the energy loss in the pump and improve the efficiency; on the other hand, it can repress the jet wake structure at impeller outlet and alleviate the intensity of pressure pulsations.


2011 ◽  
Vol 317-319 ◽  
pp. 789-793
Author(s):  
Xiao Feng Shang ◽  
Liang Tong ◽  
Zhi Jian Wang

The three-Dimensional model of 40BZ6-15 centrifugal pump is built by the Solidworks software. This paper employs three-D Navier-Stokes equation and standard equation, and uses MRF and STMPLE algorithm to simulate the internal flowing of the 40BZ6 centrifugal pump. The velocity field and pressure field are gained. Through a further analysis, the rule of the internal flow of the centrifugal pump is unveiled, and then the simulative results are compared with the experimental ones, which can provide the base for the further improvement of the centrifugal pump.


2006 ◽  
Vol 9 (1) ◽  
pp. 9-18
Author(s):  
Young-Do Choi ◽  
Jun Matsui ◽  
Junichi Kurokawa ◽  
Young-Ho Lee

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