The effect of heat treatment on the mechanical properties of a low carbon steel (0.1%) for offshore structural application

Author(s):  
Sung S Kang ◽  
Amir Bolouri ◽  
Chung-Gil Kang

In this study, a low carbon cast steel (0.1% C) alloy designed for offshore structures, and the mechanical properties of the alloy under different heat treatment cycles have been evaluated. The effect of austenitizing time on the austenite grain size was studied. Subsequently, the quenched samples with minimum austenite grain size subjected to tempering experiments at different tempering temperatures (450 °C, 550 °C, and 650 °C) and cooling rates (0.23, 36, and 50 °C/s) from the temperature. The results showed that by increasing the austenitizing time, the austenite grain size initially decreased and reached the minimum value with ASTM number of 6.35 and then followed by an increase. When the tempering temperature increased, yield and tensile strengths decreased, whereas the ductility properties improved. In addition, yield and tensile strengths were not affected by cooling rate from tempering temperature, whereas the ductility properties were slightly affected. The increase in tempering temperature significantly led to improvement in the toughness to fracture of the alloy. The effect of cooling rate on impact energy for the samples tempered at 450 °C and 550 °C was negligible. By the contrast, impact energy for the samples tempered at 650 °C was markedly affected by cooling rate, in which the highest value was achieved for a cooling rate of 50 °C/s.

2009 ◽  
Vol 147-149 ◽  
pp. 732-737 ◽  
Author(s):  
Grzegorz Golański

The paper presents results of research on the influence of regenerative heat treatment on structure and properties of G17CrMoV5 – 10 cast steel. Investigated material was taken out from a turbine frame serviced for over 250 000 hours (total service time) at the temperature of 535 oC. The cast steel after service revealed degraded bainitic-ferritic structure and was characterized by mechanical properties ranging below norm requirements. It has been proved that high tempering temperature in the case of cast steel with bainitic structure ensures optimum combination of mechanical properties and impact energy. It has also been shown that ferrite has a negative influence on impact energy of the cast steel with bainitic-ferritic structure.


2016 ◽  
Vol 860 ◽  
pp. 158-164
Author(s):  
Md Mohar Ali Bepari ◽  
Mohiuddin Ahmed

The effect of small addition of chromium and nickel alone or in combination on the transformation characteristic and ferrite grain size of low carbon (0.13%C) structural steels have been studied by cooling suitable steels at four different cooling rates ranging from 120°C/min to 3.6° C/min from temperatures giving a constant austenite grain size of 37 μm. Radio Frequency generator with control system was used for the heat treatment of the steel samples. Optical microscopy of the heat treated samples was carried out. Ferrite grain size was determined from the fictitious ferrite grain size measured by mean linear intercept method and the volume fraction of pearlite obtained by optical microscopy and point counting. It was found that although the heat treatment of the steels was started from a common austenite grain size, their subsequent ferrite grain size after cooling at the same cooling rate were not the same. Both chromium and nickel enhance the formation of Widmanstatten structure. But chromium is more effective than nickel in the formation of Widmanstatten structure. It was also found that the undissolved particles of chromium carbide (Cr2C) present during austenitizing have no role in determining the ferrite grain size. The precipitating particles of chromium carbide (Cr2C) are excellent ferrite grain size refiners. Nickel refines the ferrite grain size. In presence of nickel, Cr2C precipitates are less effective than Cr2C precipitates in absence of nickel in the refinement of ferrite grain size.


2017 ◽  
Vol 62 (1) ◽  
pp. 83
Author(s):  
Ganwarich Pluphrach ◽  
Somchai Yamsai

The ferrite grain size of a 22MnVNb6 microalloyed steel can be estimated by developing a relationship between ferrite grain size, austenitising temperature and cooling rate from austenitising time, temperature. An extended Hall-Petch relationship was used to estimate the yield stress from the estimation ferrite grain size. Heat treatment as the annealing was used to improve the tensile and hardness properties of the steel. It was shown that the best combination of tensile and hardness properties were achieved when a higher austenitising temperature was used. Transmission electron and optical microscopy were used to study the morphology of ferrite and pearlite formed by the heat treatments. The microstructural studies showed that partition of grain by as-cast state was probably the reason for austenite and ferrite grain size improvement. Considering the experimental results, maximum errors of 14.5% and 7.5% were found in the estimation of ferrite grain size and tensile strength, respectively.


2011 ◽  
Vol 399-401 ◽  
pp. 211-215
Author(s):  
Yong Heng Zhou ◽  
Kun Yu Zhao ◽  
Xin Liu ◽  
Dong Ye ◽  
Wen Jiang ◽  
...  

There are lath martensite and a little austenite in the microstructure of samples quenched. The original austenite grain sizes ranges from 7.9μm to 74.1μm, which grows up gradually with the increasing of temperature quenching. So do the martensite acicular bundle. During the process of tempering at different temperatures after quenching at 1050°C, austenite grain size becomes bigger with the temperature increasing, and martensite acicular bundle becomes thinner. The content of austenite ascends to the peak at 650°C then it decreases. The mechanical properties (σb =958.87 MPa, δ=20.44%, HRC=30.9) of the samples are the best, when quenching temperature is 1050°C and tempering temperature is 600°C.


Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 492
Author(s):  
Jan Foder ◽  
Jaka Burja ◽  
Grega Klančnik

Titanium additions are often used for boron factor and primary austenite grain size control in boron high- and ultra-high-strength alloys. Due to the risk of formation of coarse TiN during solidification the addition of titanium is limited in respect to nitrogen. The risk of coarse nitrides working as non-metallic inclusions formed in the last solidification front can degrade fatigue properties and weldability of the final product. In the presented study three microalloying systems with minor additions were tested, two without any titanium addition, to evaluate grain size evolution and mechanical properties with pre-defined as-cast, hot forging, hot rolling, and off-line heat-treatment strategy to meet demands for S1100QL steel. Microstructure evolution from hot-forged to final martensitic microstructure was observed, continuous cooling transformation diagrams of non-deformed austenite were constructed for off-line heat treatment, and the mechanical properties of Nb and V–Nb were compared to Ti–Nb microalloying system with a limited titanium addition. Using the parameters in the laboratory environment all three micro-alloying systems can provide needed mechanical properties, especially the Ti–Nb system can be successfully replaced with V–Nb having the highest response in tensile properties and still obtaining satisfying toughness of 27 J at –40 °C using Charpy V-notch samples.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 324
Author(s):  
David San-Martin ◽  
Matthias Kuntz ◽  
Francisca G. Caballero ◽  
Carlos Garcia-Mateo

This investigation explores the influence of the austenitisation heat treatment and thus, of the prior austenite grain size (PAGS), on the kinetics of the bainitic transformation, using as A case study two high-carbon, high-silicon, bainitic steels isothermally transformed (TIso = 250, 300, 350 °C), after being austenised at different temperatures (γTγ = 925–1125 °C). A methodology, based on the three defining dilatometric parameters extracted from the derivative of the relative change in length, was proposed to analyse the transformation kinetics. These parameters are related to the time to start bainitic transformation, the time lapse for most of the transformation to take place and the transformation rate at the end of the transformation. The results show that increasing the PAGS up to 70 µm leads to an increase in the bainite nucleation rate, this effect being more pronounced for the lowest TIso. However, the overall transformation kinetics seems to be weakly affected by the applied heat treatment (γTγ and TIso). In one of the steels, PAGS > 70 µm (γTγ > 1050 °C), which weakly affects the progress of the transformation, except for TIso = 250 °C, for which the enhancement of the autocatalytic effect could be the reason behind an acceleration of the overall transformation.


Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 1988
Author(s):  
Tibor Kvackaj ◽  
Jana Bidulská ◽  
Róbert Bidulský

This review paper concerns the development of the chemical compositions and controlled processes of rolling and cooling steels to increase their mechanical properties and reduce weight and production costs. The paper analyzes the basic differences among high-strength steel (HSS), advanced high-strength steel (AHSS) and ultra-high-strength steel (UHSS) depending on differences in their final microstructural components, chemical composition, alloying elements and strengthening contributions to determine strength and mechanical properties. HSS is characterized by a final single-phase structure with reduced perlite content, while AHSS has a final structure of two-phase to multiphase. UHSS is characterized by a single-phase or multiphase structure. The yield strength of the steels have the following value intervals: HSS, 180–550 MPa; AHSS, 260–900 MPa; UHSS, 600–960 MPa. In addition to strength properties, the ductility of these steel grades is also an important parameter. AHSS steel has the best ductility, followed by HSS and UHSS. Within the HSS steel group, high-strength low-alloy (HSLA) steel represents a special subgroup characterized by the use of microalloying elements for special strength and plastic properties. An important parameter determining the strength properties of these steels is the grain-size diameter of the final structure, which depends on the processing conditions of the previous austenitic structure. The influence of reheating temperatures (TReh) and the holding time at the reheating temperature (tReh) of C–Mn–Nb–V HSLA steel was investigated in detail. Mathematical equations describing changes in the diameter of austenite grain size (dγ), depending on reheating temperature and holding time, were derived by the authors. The coordinates of the point where normal grain growth turned abnormal was determined. These coordinates for testing steel are the reheating conditions TReh = 1060 °C, tReh = 1800 s at the diameter of austenite grain size dγ = 100 μm.


Materials ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 15
Author(s):  
Łukasz Poloczek ◽  
Łukasz Rauch ◽  
Marek Wilkus ◽  
Daniel Bachniak ◽  
Władysław Zalecki ◽  
...  

The paper describes physical and numerical simulations of a manufacturing process composed of hot forging and controlled cooling, which replace the conventional heat treatment technology. The objective was to investigate possibilities and limitations of the heat treatment with the use of the heat of forging. Three steels used to manufacture automotive parts were investigated. Experiments were composed of two sets of tests. The first were isothermal (TTT) and constant cooling rate (CCT) dilatometric tests, which supplied data for the identification of the numerical phase transformation model. The second was a physical simulation of the sequence forging-cooling on Gleeble 3800, which supplied data for the validation of the models. In the numerical part, a finite element (FE) thermal-mechanical code was combined with metallurgical models describing recrystallization and grain growth during forging and phase transformations during cooling. The FE model predicted distributions of the temperature and the austenite grain size in the forging, which were input data for further simulations of phase transformations during cooling. A modified JMAK equation was used to calculate the kinetics of transformation and volume fraction of microstructural constituents after cooling. Since the dilatometric tests were performed for various austenitization temperatures before cooling, it was possible to include austenite grain size as a variable in the model. An inverse algorithm developed by the authors was applied in the identification procedure. The model with optimal material parameters was used for simulations of hot forging and controlled cooling in one of the forging shops in Poland. Distributions of microstructural constituents in the forging after cooling were calculated. As a consequence, various cooling sequences during heat treatment could be analyzed and compared.


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