Identification of tooth fault in a gearbox based on cyclostationarity and empirical mode decomposition

2017 ◽  
Vol 17 (3) ◽  
pp. 494-513 ◽  
Author(s):  
Jong-Sik Kim ◽  
Sang-Kwon Lee

In the previous work, the cyclostationarity process, which is one of signal processing methods, has been used in health monitoring of the rotating machinery because of the superior detecting property of hidden periodicity. However, it is often difficult to acquire the information about the hidden periodicity due to the fault of the rotating machinery when the impact signal is low. Therefore, a certain preprocessing tool to extract the information about the impact signal due to the fault is required. This article presents the new detection process of tooth faults in a gearbox system based on the empirical mode decomposition algorithm which adaptively decomposes the signal into a set of intrinsic mode functions and the cyclostationarity process which identifies the hidden periodicity clearly in bi-frequency domain. The proposed method was demonstrated with a simulated signal and was applied to the detection of four types of conditions of tooth fault successfully.

2017 ◽  
Vol 2017 ◽  
pp. 1-12 ◽  
Author(s):  
Yuan Xie ◽  
Tao Zhang

The analysis of vibration signals has been a very important technique for fault diagnosis and health management of rotating machinery. Classic fault diagnosis methods are mainly based on traditional signal features such as mean value, standard derivation, and kurtosis. Signals still contain abundant information which we did not fully take advantage of. In this paper, a new approach is proposed for rotating machinery fault diagnosis with feature extraction algorithm based on empirical mode decomposition (EMD) and convolutional neural network (CNN) techniques. The fundamental purpose of our newly proposed approach is to extract distinguishing features. Frequency spectrum of the signal obtained through fast Fourier transform process is trained in a designed CNN structure to extract compressed features with spatial information. To solve the nonstationary characteristic, we also apply EMD technique to the original vibration signals. EMD energy entropy is calculated using the first few intrinsic mode functions (IMFs) which contain more energy. With features extracted from both methods combined, classification models are trained for diagnosis. We carried out experiments with vibration data of 52 different categories under different machine conditions to test the validity of the approach, and the results indicate it is more accurate and reliable than previous approaches.


2013 ◽  
Vol 791-793 ◽  
pp. 1006-1009
Author(s):  
Jia Xing Zhu ◽  
Wen Bin Zhang ◽  
Ya Song Pu ◽  
Yan Jie Zhou

Aiming at the purification of axis trace, a novel method was proposed by using ensemble empirical mode decomposition (EEMD). Ensemble empirical mode decomposition decomposed a complicated signal into a collection of intrinsic mode functions (IMFs). Then according to prior knowledge of rotating machinery, chose intrinsic mode function components and reconstructed the signal. Finally the purification of axis trace was obtained. Simulation and practical results show the advantage of ensemble empirical mode decomposition. This method also has simple algorithm and high calculating speed; it provides a new method for purification of axis trace.


Author(s):  
Yaguo Lei ◽  
Ming J. Zuo ◽  
Mohammad Hoseini

Ensemble empirical mode decomposition (EEMD) was developed to alleviate the mode-mixing problem in empirical mode decomposition (EMD). With EEMD, the components with physical meaning can be extracted from the signal. The bispectrum, a third-order statistic, helps identify phase-coupling effects, which are useful for detecting faults in rotating machinery. Combining the advantages of EEMD and bispectrum, this paper proposes a new method for detecting such faults. First, the original vibration signals collected from rotating machinery are decomposed by EEMD and a set of intrinsic mode functions (IMFs) is produced. Then, the IMFs are reconstructed into new signals using the weighted reconstruction algorithm developed in this paper. Finally, the reconstructed signals are analyzed via the bispectrum to detect faults. Both simulation examples and gearbox experiments demonstrate that the proposed method can detect gear faults more clearly than can directly performing bispectrum analysis on the original vibration signals.


Penetration of distributed generation (DG) is rapidly increasing but their main issue is islanding. Advanced signal processing methods needs a renewed focus in detecting islanding. The proposed scheme is based on Ensemble Empirical Mode Decomposition (EEMD) in which Gaussian white noise is added to original signal which solves the mode mixing problem of Empirical mode decomposition (EMD) and Hilbert transform is applied to obtained Intrinsic mode functions(IMF). The proposed method reliably and accurately detects disturbances at different events


2014 ◽  
Vol 986-987 ◽  
pp. 801-804
Author(s):  
Wen Bin Zhang ◽  
Jia Xing Zhu ◽  
Ya Song Pu ◽  
Yan Ping Su

. Aiming at the purification of rotor center’s orbit, a new approach was presented by using ensemble empirical mode decomposition (EEMD). Ensemble empirical mode decomposition decomposed a complicated signal into a series of intrinsic mode functions (IMFs). Then according to prior knowledge of rotating machinery, chose some interested IMFs and reconstructed the needed signal. By doing this the noises would be eliminated successfully. At last the purification of rotor center’s orbit was obtained by extracting the useful signal component. Simulation and practical results show the advantage of EEMD in noise de-noising and purification of rotor center’s orbit. This method also has simple algorithm and high calculating speed; it provides a new way for purification of rotor center’s orbit of rotating machinery.


Sensors ◽  
2019 ◽  
Vol 19 (3) ◽  
pp. 591 ◽  
Author(s):  
Zhaoyi Guan ◽  
Zhiqiang Liao ◽  
Ke Li ◽  
Peng Chen

To precisely diagnose the rotating machinery structural faults, especially structural faults under low rotating speeds, a novel scheme based on combination of empirical mode decomposition (EMD), sample entropy, and deep belief network (DBN) is proposed in this paper. EMD can decompose a signal into several intrinsic mode functions (IMFs) with different signal-to-noise ratios (SNRs) and sample entropy is performed to extract the signals that carry fault information with high SNR. The extracted fault signal is reconstructed into a new vibration signal that will carry abundant fault information. DBN has strong feature extraction and classification performance. It is suitably performed to build the diagnosis model based on the reconstructed signal. The effectiveness of the proposed method is validated by structural faults signal and the comparative experiments (BPNN, CNN, time-domain signal only, frequency-domain signal only). The results show that the diagnosis accuracy of the proposed method is between 99% and 100%, the BPNN is less than 25%, and the CNN is between 70% and 95%, which means the verified, proposed method has a superior performance to diagnose the structural fault.


Sensors ◽  
2019 ◽  
Vol 19 (2) ◽  
pp. 236 ◽  
Author(s):  
Wei Feng ◽  
Xiaojun Zhou ◽  
Xiang Zeng ◽  
Chenlong Yang

The detection of flaw echoes in backscattered signals in ultrasonic nondestructive testing can be challenging due to the existence of backscattering noise and electronic noise. In this article, an empirical mode decomposition (EMD) methodology is proposed for flaw echo enhancement. The backscattered signal was first decomposed into several intrinsic mode functions (IMFs) using EMD or ensemble EMD (EEMD). The sample entropies (SampEn) of all IMFs were used to select the relevant modes. Otsu’s method was used for interval thresholding of the first relevant mode, and a window was used to separate the flaw echoes in the relevant modes. The flaw echo was reconstructed by adding the residue and the separated flaw echoes. The established methodology was successfully employed for simulated signal and experimental signal processing. For the simulated signals, an improvement of 9.42 dB in the signal-to-noise ratio (SNR) and an improvement of 0.0099 in the modified correlation coefficient (MCC) were achieved. For experimental signals obtained from two cracks at different depths, the flaw echoes were also significantly enhanced.


2010 ◽  
Vol 439-440 ◽  
pp. 658-663 ◽  
Author(s):  
Jiang Tao Huang ◽  
Xiao Wen Cao ◽  
Wu Jin Li

Rolling bearings are vital elements in rotating machinery and vibration signal is a kind of effective mean to characterize the status of rolling bearing fault. This paper presents a novel intelligent method for fault diagnosis based on empirical mode decomposition, fractal feature parameter extracting and orthogonal quadratic discriminant function classifier. The new method consists of three steps. Firstly, with investigating the feature of impact fault in vibration signals, the raw vibration signals are decomposed into intrinsic mode functions by empirical mode decomposition. Secondly, using the method of time sequences fractal dimension calculating, fractal feature parameters are extracted from intrinsic mode functions. Then, each raw signal sample has a feature set. Finally, training set and testing set are inputted into the orthogonal quadratic discriminant function model in the classification phase to identify different abnormal cases. The proposed method is applied to the fault diagnosis of rolling element bearing, and the test results indicate that the novel intelligent diagnosis method is sensitive to fault severity and capable of fault detection and fault diagnosis.


Author(s):  
Y Lei ◽  
M J Zuo ◽  
M Hoseini

Empirical mode decomposition (EMD) has been widely applied to analyse signals for the detection of faults in rotating machinery. However, sometimes, it cannot reveal signal characteristics accurately because of the mode mixing problem. Ensemble empirical mode decomposition (EEMD) was developed recently to alleviate the mode mixing problem of EMD. With EEMD, components that are physically meaningful can be extracted from the signals. Bispectrum, a third-order statistic, helps identify phase coupling effects, which are useful for detecting faults in rotating machinery. Utilizing the advantages of EEMD and bispectrum, this article proposes a joint method for detecting such faults. First, original vibration signals collected from rotating machinery are decomposed by EEMD and a set of intrinsic mode functions (IMFs) is produced. Then, the IMFs are reconstructed into new signals using the weighted reconstruction algorithm developed in this article. Finally, the reconstructed signals are analysed via bispectrum to detect faults. The simulation experiments and the physical experiments of two gears with a chipped tooth and a cracked tooth, respectively, demonstrate that the proposed method can detect faults more clearly than can directly performing bispectrum on the original vibration signals.


2013 ◽  
Vol 325-326 ◽  
pp. 1649-1652
Author(s):  
Wei Wei Shi ◽  
Wei Hua Xiong ◽  
Yun Yun Chu ◽  
Yu Liu

Speech endpoint detection plays an important role in speech signal processing. In this paper, a method of speech endpoint detection based on empirical mode decomposition is introduced for accurately detecting the speech endpoint. This method used in speech signal decomposition gets a set of intrinsic mode functions (IMF). An IMF which contained a lot of noise must be filtered, and the rest of IMFs can be reconstructed to a new speech signal. The speech endpoint is detected by average magnitude difference function precisely. Simulation experiments show that the method proposed in this paper can eliminate the impact of noise effectively and detect the speech signal endpoint accurately.


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