Preparation and evaluation of polyester-cotton/wire blended conductive woven fabrics for electromagnetic shielding

2021 ◽  
pp. 152808372199718
Author(s):  
Ching-Wen Lou ◽  
Yan-Ling Liu ◽  
Bing-Chiuan Shiu ◽  
Hao-Kai Peng ◽  
Jia-Horng Lin
Keyword(s):  
Performance Test ◽  
Air Permeability ◽  
Woven Fabrics ◽  
Structure Design ◽  
Electromagnetic Shielding ◽  
Surface Resistivity ◽  
Shielding Effectiveness ◽  
Weave Structure ◽  
Effectiveness Measurement ◽  
Metal Wires

For the pursuit of conductive textiles with high electromagnetic shielding performance, specified yarns are processed with a special spinning feeding device with twist counts of 40 T, 50 T, 60 T, 70 T, 80 T, and 90 T, for Next, the optimal yarns from each group are made into SS/Pc-70 and Cu/Pc-80 conductive woven fabrics with a plain weave structure design. In addition, the surface resistivity, electromagnetic shielding effectiveness measurement and air permeability of the two conductive woven fabrics were tested and analyzed. Regarding the electromagnetic shielding performance test, the effects of the complete shielding network, the lamination layers of fabric, and lamination angle on the electromagnetic shielding performance are discussed. The test results indicate that Cu/Pc-80 woven fabrics has the lowest surface resistivity, which means it has the best electrical conductivity; Moreover, different types of metal wires provide the conductive fabrics with different levels of surface resistance. The variations in the lamination angles help attain a complete conductive network that significantly enhances the EMSE, and Cu/Pc-80 have a greater average shielding value comparatively and thus greater EMSE. For both types of conductive woven fabrics, one-layered conductive woven fabrics exhibit the maximal air permeability. As the air permeability of conductive woven fabrics is correlated with the thickness of fabrics, the greater the number of lamination layers, the lower the air permeability of the conductive fabrics.

Multi-Functional Metallic/FIR-PET Wrapped Yarn and Woven Fabric: Electromagnetic Shielding Effectiveness, Mechanical and Electrical Properties

2015 ◽  
Vol 749 ◽  
pp. 265-269 ◽  
Author(s):  
Jia Horng Lin ◽  
Ting An Lin ◽  
Chien Teng Hsieh ◽  
Jan Yi Lin ◽  
Ching Wen Lou
Keyword(s):  
Electrical Resistance ◽  
Copper Wire ◽  
Far Infrared ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Surface Resistivity ◽  
Woven Fabric ◽  
Shielding Effectiveness ◽  
Best Value ◽  
Electromagnetic Shielding Effectiveness

This study uses 0.08mm copper wire and nickel-coated copper wire as the core and 75 D far infrared filament as the wrapped material to manufacture Cu/FIR-PET wrapped yarn, Ni-Cu/FIR-PET wrapped yarn and Ni-Cu/Cu/FIR-PET wrapped yarn. The three optimum metallic/FIR-PET wrapped yarns are then weaving into Cu/FIR-PET woven fabrics, Ni-Cu/FIR-PET woven fabrics and Ni-Cu/Cu/FIR-PET woven fabrics. Tensile property of metallic/FIR-PET wrapped yarns, electrical resistance of metallic/FIR-PET wrapped yarns, surface resistivity of metallic/FIR-PET woven fabrics and electromagnetic shielding effectiveness of metallic/FIR-PET woven fabric are discussed. According to the results, the optimum tenacity and elongation are chosen as 7 turns/ cm, electrical resistance of Ni-Cu/Cu/FIR-PET wrapped presents the best value, Cu/FIR-PET woven fabric has the lowest surface resistivity and Ni-Cu/Cu/FIR-PET woven fabric shows the best EMSE at 37.61 dB when the laminating-layer number is double layer and laminating at 90 ̊. In this study, three kinds of metallic/FIR-PET woven fabrics are successfully manufactured and looking forward to applying on industrial domains.

Electromagnetic Shielding Effectiveness and Manufacture Technique of Functional Bamboo Charcoal/Metal Composite Woven

2010 ◽  
Vol 123-125 ◽  
pp. 967-970 ◽  
Author(s):  
An Pang Chen ◽  
Chin Mei Lin ◽  
Ching Wen Lin ◽  
Chien Teng Hsieh ◽  
Ching Wen Lou ◽  
...  
Keyword(s):  
Far Infrared ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Metal Composite ◽  
Bamboo Charcoal ◽  
Shielding Effectiveness ◽  
Core Yarn ◽  
Metal Wires ◽  
Incident Waves ◽  
Electromagnetic Shielding Effectiveness

In order to fabricate textiles with electromagnetic shielding effectiveness (EMSE) and far infrared emissivity, we fabricated bamboo charcoal/metal (BC/M) composite wrapped yarns with metal wires (stainless steel wires or copper wires) as the core yarn and bamboo charcoal textured yarn as the wrapped yarns using a rotor twister machine. The optimum manufacture parameters included: the speed of the rotor twister was 8000 rpm and the wrapped amounts of the BC/M composite wrapped yarns were 4 turns/cm. The BC/M composite wrapped yarns were made into the BC/M composite woven fabrics using a loom machine. Moreover, we tested the BC/M composite woven fabrics in EMSE and then changed the lamination angles. When the lamination amount was 6, laminated angles were 0°/45°/90°/-45°/0°/45°, 0°/ 90°/0°/ 90°/0°/ 90°, and the frequencies of the incident waves were between 1.83 and 3 GHz, the EMSE of the BC/M composite woven fabrics reached 50 to 60 dB which was satisfactory.

Electromagnetic Shielding Effectiveness of Physical Property PET/Stainless Steel Composite Fabrics

2014 ◽  
Vol 910 ◽  
pp. 210-213 ◽  
Author(s):  
Jia Horng Lin ◽  
Ting An Lin ◽  
An Pang Chen ◽  
Ching Wen Lou
Keyword(s):  
Electromagnetic Waves ◽  
Physical Property ◽  
Electrical Equipment ◽  
Air Permeability ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Woven Fabric ◽  
Shielding Effectiveness ◽  
Composite Yarn ◽  
Electromagnetic Shielding Effectiveness

The electronic appliance is capable of emitting electromagnetic waves that will cause the damage of electrical equipment and influence peoples health. In this study, stain steel filament (SS filament) and 75D PET filament were used to manufacture SS/PET composite yarn The SS/PET composite yarn were made by the wrapping machine, which the core yarn is stain steel filament, wrapped yarn is 75D PET filament and the wrapping layers is varied as one and two. After that, the composite yarn is fabricated by the automatic sampling loom into composite woven fabrics. The composite SS/PET woven fabrics were under the tests of electromagnetic shielding effectiveness (EMSE) and air permeability. The test results revealed that the EMSE of the one-layer composite woven fabric is 9.5 dB at 900 MHz, but the EMSE decreases as test frequency increases. When laminating layer added to three layers, the EMSE raise up to 12.6 dB. The EMSE of composite woven fabric reached at 29.9 when the laminated angle is 45°. And the air permeability decreases as the laminate layer increases, which the thickness of sample affect air to pass through the sample.

scholarly journals Electromagnetic Shielding Effectiveness of Woven Fabrics with High Electrical Conductivity: Complete Derivation and Verification of Analytical Model

Materials ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 1657 ◽  
Author(s):  
Marek Neruda ◽  
Lukas Vojtech
Keyword(s):  
Electrical Conductivity ◽  
Analytical Model ◽  
Electromagnetic Interference ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
High Electrical Conductivity ◽  
Shielding Effectiveness ◽  
Textile Composite ◽  
A Value ◽  
Electromagnetic Shielding Effectiveness

In this paper, electromagnetic shielding effectiveness of woven fabrics with high electrical conductivity is investigated. Electromagnetic interference-shielding woven-textile composite materials were developed from a highly electrically conductive blend of polyester and the coated yarns of Au on a polyamide base. A complete analytical model of the electromagnetic shielding effectiveness of the materials with apertures is derived in detail, including foil, material with one aperture, and material with multiple apertures (fabrics). The derived analytical model is compared for fabrics with measurement of real samples. The key finding of the research is that the presented analytical model expands the shielding theory and is valid for woven fabrics manufactured from mixed and coated yarns with a value of electrical conductivity equal to and/or higher than σ = 244 S/m and an excellent electromagnetic shielding effectiveness value of 25–50 dB at 0.03–1.5 GHz, which makes it a promising candidate for application in electromagnetic interference (EMI) shielding.

Electromagnetic Shielding Effectiveness and Manufacturing Technique of Metal Complex Fabrics

2014 ◽  
Vol 496-500 ◽  
pp. 472-475
Author(s):  
Ching Wen Lou ◽  
An Pang Chen ◽  
Ting An Lin ◽  
Ya Yuan Chuang ◽  
Jia Horng Lin
Keyword(s):  
Metal Complex ◽  
Life Time ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Test Results ◽  
Test Frequency ◽  
Shielding Effectiveness ◽  
Conductive Composite ◽  
Composite Yarn ◽  
Electromagnetic Shielding Effectiveness

In the research, The electromagnetic interferences (EMI) have drastically increased and can disrupt and reduce the life time and the efficiency of devices. Therefore, the electromagnetic shielding problem is become the important issue. In the research, Ni wire and Cu wire (Floodlit Enterprise Co., Ltd.) were used to make the Ni conductive composite yarn and Cu conductive composite yarn via an electrical covering machine. And the Cu conductive composite yarn was fabricated to the woven fabrics with the plain weaving. The test results revealed that the EMSE of the W/K/W complex fabrics have stable EMSE than the W/W/W complex fabrics when the laminated at the same direction. The W/90W/W complex woven fabrics were shown the best EMSE of 46.25 dB, which the test frequency is 1800 MHz.

Processing techniques and properties of metal/polyester composite plain material: Electromagnetic shielding effectiveness and far-infrared emissivity

2018 ◽  
Vol 49 (3) ◽  
pp. 365-382 ◽  
Author(s):  
Jia-Horng Lin ◽  
Ting An Lin ◽  
Ting Ru Lin ◽  
Jia-Ci Jhang ◽  
Ching-Wen Lou
Keyword(s):  
Stainless Steel ◽  
Copper Wire ◽  
Steel Wire ◽  
Far Infrared ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Double Layers ◽  
Infrared Emissivity ◽  
Shielding Effectiveness ◽  
Electromagnetic Shielding Effectiveness

In this study, a composite plain material is composed of woven fabrics containing metal wire with shielding ability and polyester filament that can provide flexibility and far-infrared emissivity. Furthermore, a wrapping process is used to form metal/far-infrared–polyester wrapped yarns, which are then made into metal/far-infrared–polyester woven fabrics. The effects of using stainless steel wire, Cu (copper) wire, or Ni–Cu (nickel-coated copper) wire on the wrapped yarns and woven fabrics are examined in terms of tensile properties, electrical properties, and electromagnetic shielding effectiveness. Moreover, SS+Cu+Ni-Cu woven fabrics have maximum tensile strength, while SS+Ni-Cu woven fabrics have the maximum elongation and SS+Cu+Ni-Cu woven fabrics have the lowest surface resistivity. Stainless steel composite woven fabrics have far-infrared emissivity of 0.89 when they are composed of double layers. electromagnetic shielding effectiveness test results indicate that changing the number of lamination layers and lamination angle has a positive influence on electromagnetic shielding effectiveness of woven fabrics. In particular, SS+Cu+Ni-Cu woven fabrics exhibit electromagnetic shielding effectiveness of −50 dB at a frequency of 2000–3000 MHz when they are laminated with three layers at 90°.

Electromagnetic shielding effectiveness of copper core-woven fabrics

2009 ◽  
Vol 100 (6) ◽  
pp. 512-524 ◽  
Author(s):  
R. Perumalraj ◽  
B. S. Dasaradan ◽  
R. Anbarasu ◽  
P. Arokiaraj ◽  
S. Leo Harish
Keyword(s):  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Shielding Effectiveness ◽  
Electromagnetic Shielding Effectiveness

The effects of the structural parameters of three-dimensional warp interlock woven fabrics with silver-based hybrid yarns on electromagnetic shielding behavior

2019 ◽  
Vol 90 (11-12) ◽  
pp. 1354-1371
Author(s):  
Marzieh Javadi Toghchi ◽  
Carmen Loghin ◽  
Irina Cristian ◽  
Christine Campagne ◽  
Pascal Bruniaux ◽  
...  
Keyword(s):  
Unit Area ◽  
Structural Parameters ◽  
Three Dimensional ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Woven Fabric ◽  
Shielding Effectiveness ◽  
Conductive Material ◽  
Conductive Yarns ◽  
Multifilament Yarns

The main objective of the present study was to investigate the increase in the electromagnetic shielding effectiveness (EMSE) of a set of five variants of three-dimensional (3D) warp interlock woven fabrics containing silver multifilament yarns arranged in a 3D orthogonal grid. The EMSE enlargement as a factor of increasing the quantity of the conductive material per unit area was investigated. The quantity of the conductive material per unit area in a 3D woven fabric can be enlarged by increasing either the yarn undulation or the number of conductive yarn systems, while the yarn density and yarn fineness are fixed. Thus, the binding depth of the conductive warp was gradually increased for the first four variants in order to increase the yarn undulation. Alternatively, the conductive weft system was doubled for the last variant with the aim of increasing the quantity of the conductive component. It should be noted that changing the weave structure requires less effort and energy while keeping the same threading of warps in the reed compared to altering the warp density. The EMSE was measured in an anechoic chamber and the shielding was satisfactory for all the variants in the frequency range of 1–6 GHz (19–44 dB). The results revealed that increasing only 7% of the waviness degree of the conductive warps led to 17% EMSE improvement due to increasing of the conductive yarns through the thickness of the variants. Moreover, no upward EMSE was detected for the last variant, despite the fact that the conductive weft system was doubled.

Sign in / Sign up

Export Citation Format

Share Document