Multi-Functional Metallic/FIR-PET Wrapped Yarn and Woven Fabric: Electromagnetic Shielding Effectiveness, Mechanical and Electrical Properties

2015 ◽  
Vol 749 ◽  
pp. 265-269 ◽  
Author(s):  
Jia Horng Lin ◽  
Ting An Lin ◽  
Chien Teng Hsieh ◽  
Jan Yi Lin ◽  
Ching Wen Lou
Keyword(s):  
Electrical Resistance ◽  
Copper Wire ◽  
Far Infrared ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Surface Resistivity ◽  
Woven Fabric ◽  
Shielding Effectiveness ◽  
Best Value ◽  
Electromagnetic Shielding Effectiveness

This study uses 0.08mm copper wire and nickel-coated copper wire as the core and 75 D far infrared filament as the wrapped material to manufacture Cu/FIR-PET wrapped yarn, Ni-Cu/FIR-PET wrapped yarn and Ni-Cu/Cu/FIR-PET wrapped yarn. The three optimum metallic/FIR-PET wrapped yarns are then weaving into Cu/FIR-PET woven fabrics, Ni-Cu/FIR-PET woven fabrics and Ni-Cu/Cu/FIR-PET woven fabrics. Tensile property of metallic/FIR-PET wrapped yarns, electrical resistance of metallic/FIR-PET wrapped yarns, surface resistivity of metallic/FIR-PET woven fabrics and electromagnetic shielding effectiveness of metallic/FIR-PET woven fabric are discussed. According to the results, the optimum tenacity and elongation are chosen as 7 turns/ cm, electrical resistance of Ni-Cu/Cu/FIR-PET wrapped presents the best value, Cu/FIR-PET woven fabric has the lowest surface resistivity and Ni-Cu/Cu/FIR-PET woven fabric shows the best EMSE at 37.61 dB when the laminating-layer number is double layer and laminating at 90 ̊. In this study, three kinds of metallic/FIR-PET woven fabrics are successfully manufactured and looking forward to applying on industrial domains.

Processing techniques and properties of metal/polyester composite plain material: Electromagnetic shielding effectiveness and far-infrared emissivity

2018 ◽  
Vol 49 (3) ◽  
pp. 365-382 ◽  
Author(s):  
Jia-Horng Lin ◽  
Ting An Lin ◽  
Ting Ru Lin ◽  
Jia-Ci Jhang ◽  
Ching-Wen Lou
Keyword(s):  
Stainless Steel ◽  
Copper Wire ◽  
Steel Wire ◽  
Far Infrared ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Double Layers ◽  
Infrared Emissivity ◽  
Shielding Effectiveness ◽  
Electromagnetic Shielding Effectiveness

In this study, a composite plain material is composed of woven fabrics containing metal wire with shielding ability and polyester filament that can provide flexibility and far-infrared emissivity. Furthermore, a wrapping process is used to form metal/far-infrared–polyester wrapped yarns, which are then made into metal/far-infrared–polyester woven fabrics. The effects of using stainless steel wire, Cu (copper) wire, or Ni–Cu (nickel-coated copper) wire on the wrapped yarns and woven fabrics are examined in terms of tensile properties, electrical properties, and electromagnetic shielding effectiveness. Moreover, SS+Cu+Ni-Cu woven fabrics have maximum tensile strength, while SS+Ni-Cu woven fabrics have the maximum elongation and SS+Cu+Ni-Cu woven fabrics have the lowest surface resistivity. Stainless steel composite woven fabrics have far-infrared emissivity of 0.89 when they are composed of double layers. electromagnetic shielding effectiveness test results indicate that changing the number of lamination layers and lamination angle has a positive influence on electromagnetic shielding effectiveness of woven fabrics. In particular, SS+Cu+Ni-Cu woven fabrics exhibit electromagnetic shielding effectiveness of −50 dB at a frequency of 2000–3000 MHz when they are laminated with three layers at 90°.

scholarly journals The effects of metal type, number of layers, and hybrid yarn placement on the absorption and reflection properties in electromagnetic shielding of woven fabrics

2019 ◽  
Vol 14 ◽  
pp. 155892501986096 ◽  
Author(s):  
Ilkan Özkan ◽  
Abdurrahman Telli
Keyword(s):  
Stainless Steel ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Woven Fabric ◽  
Power Ratio ◽  
Shielding Effectiveness ◽  
Hybrid Yarn ◽  
Number Of Layers ◽  
Absorbed Power ◽  
Electromagnetic Shielding Effectiveness

In this study, stainless steel, copper, and silver wires were intermingled with two polyamide 6.6 filaments through the commingling technique to produce three-component hybrid yarns. The produced hybrid yarns were used as weft in the structure of plain woven fabric samples. The electromagnetic shielding effectiveness parameters of samples were measured in the frequency range of 0.8–5.2 GHz by the free space technique. The effects of metal hybrid yarn placement, number of fabric layers, metal types, and wave polarization on the electromagnetic shielding effectiveness and absorption and reflection properties of the woven fabrics were analyzed statistically at low and high frequencies separately. As a result, the samples have no shielding property in the warp direction. Metal types show no statistically significant effect on electromagnetic shielding effectiveness. However, fabrics containing stainless steel have a higher absorption power ratio than copper and silver samples. Double-layer samples have higher electromagnetic shielding effectiveness values than single-layer fabrics in both frequency ranges. However, the number of layers does not have a significant effect on the absorbed and reflected power in the range of 0.8–2.6 GHz. There was a significant difference above 2.6 GHz frequency for absorbed power ratio. An increase in the density of hybrid yarns in the fabric structure leads to an increase in the electromagnetic shielding effectiveness values. Two-metal placement has a higher absorbed power than the full and one-metal placements, respectively. The samples which have double layers and including metal wire were in their all wefts reached the maximum electromagnetic shielding effectiveness values for stainless steel (78.70 dB), copper (72.69 dB), and silver composite (57.50 dB) fabrics.

Electromagnetic Shielding Effectiveness and Manufacture Technique of Functional Bamboo Charcoal/Metal Composite Woven

2010 ◽  
Vol 123-125 ◽  
pp. 967-970 ◽  
Author(s):  
An Pang Chen ◽  
Chin Mei Lin ◽  
Ching Wen Lin ◽  
Chien Teng Hsieh ◽  
Ching Wen Lou ◽  
...  
Keyword(s):  
Far Infrared ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Metal Composite ◽  
Bamboo Charcoal ◽  
Shielding Effectiveness ◽  
Core Yarn ◽  
Metal Wires ◽  
Incident Waves ◽  
Electromagnetic Shielding Effectiveness

In order to fabricate textiles with electromagnetic shielding effectiveness (EMSE) and far infrared emissivity, we fabricated bamboo charcoal/metal (BC/M) composite wrapped yarns with metal wires (stainless steel wires or copper wires) as the core yarn and bamboo charcoal textured yarn as the wrapped yarns using a rotor twister machine. The optimum manufacture parameters included: the speed of the rotor twister was 8000 rpm and the wrapped amounts of the BC/M composite wrapped yarns were 4 turns/cm. The BC/M composite wrapped yarns were made into the BC/M composite woven fabrics using a loom machine. Moreover, we tested the BC/M composite woven fabrics in EMSE and then changed the lamination angles. When the lamination amount was 6, laminated angles were 0°/45°/90°/-45°/0°/45°, 0°/ 90°/0°/ 90°/0°/ 90°, and the frequencies of the incident waves were between 1.83 and 3 GHz, the EMSE of the BC/M composite woven fabrics reached 50 to 60 dB which was satisfactory.

Electromagnetic Shielding Effectiveness of Physical Property PET/Stainless Steel Composite Fabrics

2014 ◽  
Vol 910 ◽  
pp. 210-213 ◽  
Author(s):  
Jia Horng Lin ◽  
Ting An Lin ◽  
An Pang Chen ◽  
Ching Wen Lou
Keyword(s):  
Electromagnetic Waves ◽  
Physical Property ◽  
Electrical Equipment ◽  
Air Permeability ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Woven Fabric ◽  
Shielding Effectiveness ◽  
Composite Yarn ◽  
Electromagnetic Shielding Effectiveness

The electronic appliance is capable of emitting electromagnetic waves that will cause the damage of electrical equipment and influence peoples health. In this study, stain steel filament (SS filament) and 75D PET filament were used to manufacture SS/PET composite yarn The SS/PET composite yarn were made by the wrapping machine, which the core yarn is stain steel filament, wrapped yarn is 75D PET filament and the wrapping layers is varied as one and two. After that, the composite yarn is fabricated by the automatic sampling loom into composite woven fabrics. The composite SS/PET woven fabrics were under the tests of electromagnetic shielding effectiveness (EMSE) and air permeability. The test results revealed that the EMSE of the one-layer composite woven fabric is 9.5 dB at 900 MHz, but the EMSE decreases as test frequency increases. When laminating layer added to three layers, the EMSE raise up to 12.6 dB. The EMSE of composite woven fabric reached at 29.9 when the laminated angle is 45°. And the air permeability decreases as the laminate layer increases, which the thickness of sample affect air to pass through the sample.

scholarly journals Electromagnetic wave shielding and mechanical properties of vapor-grown carbon nanofiber/polyvinylidene fluoride composite fibers

2020 ◽  
Vol 15 ◽  
pp. 155892502098595
Author(s):  
Metin Yuksek
Keyword(s):  
Tensile Strength ◽  
Carbon Nanofibers ◽  
Polyvinylidene Fluoride ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Woven Fabric ◽  
Shielding Effectiveness ◽  
Composite Fibers ◽  
Conductive Composite ◽  
Electromagnetic Shielding Effectiveness

The demand for multifunctional requirements in aerospace, military, automobile, sports, and energy applications has encouraged the investigation of new conductive composite fibers. This study focuses on the development of Vapor-grown carbon nanofibers (VGCNFs) filled Polyvinylidene Fluoride (PVDF) composite fibers. Polyvinylidene fluoride (PVDF) reinforced with (1, 3, 5, and 8 wt.%) carbon nanofibers were produced as a masterbatch. The production of PVDF and PVDF/CNF composite fibers have been done successfully by using melt spinning processing technique. Conductive woven fabrics were produced with composite fibers on handloom machines to measure electromagnetic interference (EMI) shielding efficiency. Tensile strength of fibers increased with increase in CNF loading up to 3%. The tensile strength displayed a decrease of 5% and 8% CNF loading. Electromagnetic shielding effectiveness (EMSE) of woven fabrics with composite fibers were tested by using the coaxial transmission line method for planar materials standard that is based on ASTM D 4935-10. The electromagnetic shielding effectiveness of woven fabric which is consist of conductive composite fibers were increased with increasing CNFs loading and amount of fabric layers. It can be seen that the woven fabrics displayed between 2–10 dB and 2–4 dB EMSE values in the 15–600 MHz and 600–3000 MHz-frequency range, respectively. Nevertheless, it was observed that conductive filler content, dispersion, and network formation within the composite fibers were highly influent on the electromagnetic shielding effectiveness performance of the structures.

Electromagnetic shielding and far infrared composite woven fabrics: Manufacturing technique and function evaluation

2016 ◽  
Vol 87 (16) ◽  
pp. 2039-2047 ◽  
Author(s):  
Jia-Horng Lin ◽  
Po-Wen Hwang ◽  
Chien-Teng Hsieh ◽  
Yi-Jun Pan ◽  
Yueh-Sheng Chen ◽  
...  
Keyword(s):  
High Frequency ◽  
Far Infrared ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Function Evaluation ◽  
Shielding Effectiveness ◽  
Frequency Range ◽  
Blended Yarn ◽  
And Function ◽  
Electromagnetic Shielding Effectiveness

This study prepares and explores the properties of three types of woven fabrics that have electromagnetic shielding effectiveness (EMSE), far infrared (FIR) emissivity, or both (EMSE/FIR). The EMSE woven fabrics use stainless steel (SS) staple blended yarn and the FIR woven fabrics use FIR polyester filaments. The woven fabrics are made with various structures, densities, lamination layers, and warp/weft arrangements in order to yield the optimum EMSE and FIR emissivity. The experimental results show that an increase in SS content slightly increases the EMSE at the frequency range between 300 and 600 MHz, but does not significantly increase the EMSE at a high frequency of between 2000 and 2200 MHz. However, using SS staple blended yarn for both the warp and the weft significantly increases the EMSE by between −8 and −16 dB. The FIR emissivity increases as a result of an increasing amount of FIR polyester filament and reaches the optimum, 0.88.

Manufacturing Technique and Properties Evaluation of Ni-Coated Copper Composite Fabrics

2013 ◽  
Vol 365-366 ◽  
pp. 1173-1176 ◽  
Author(s):  
An Pang Chen ◽  
Po Wen Hwang ◽  
Ching Wen Lin ◽  
Ting An Lin ◽  
Ya Yuan Chuang ◽  
...  
Keyword(s):  
Copper Wire ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Test Results ◽  
Shielding Effectiveness ◽  
Composite Yarn ◽  
Core Yarn ◽  
Copper Composite ◽  
Composite Fabrics ◽  
Electromagnetic Shielding Effectiveness

The existence of the electromagnetic radiation may lead to diseases, which also includes cancer and cause the repellence of electrical compatibility. The textiles which have electromagnetic shielding effectiveness become more important in modern life. In the research, the PET/ Ni-coated Copper composite yarn were made by the wrapping machine, which the core yarn is Ni-coated Copper wire and the wrapped yarn is PET filament. After that, the composite yarn is fabricated by the automatic sampling loom into woven fabrics and had the tests of mechanical properties and electromagnetic shielding effectiveness. The test results revealed that the EMSE of the PET/Ni-Cu complex woven fabrics is 32.28dB, which the test frequency is 900 MHz, laminated layer number is 3 and the laminated angles are 0°/45°/90°, respectively.

Analyses on the Manufacture and Physical Properties of Electromagnetic Shielding/ Far Infrared Ray Nonwoven

2010 ◽  
Vol 97-101 ◽  
pp. 1790-1793
Author(s):  
Jia Horng Lin ◽  
Yu Tien Huang ◽  
Chin Mei Lin ◽  
Yi Chang Yang ◽  
Chien Teng Hsieh ◽  
...  
Keyword(s):  
Physical Properties ◽  
Far Infrared ◽  
Electromagnetic Shielding ◽  
Breaking Force ◽  
Shielding Effectiveness ◽  
Machine Direction ◽  
Tear Strength ◽  
Burst Strength ◽  
Far Infrared Ray ◽  
Electromagnetic Shielding Effectiveness

According to the results, when low melting polyester fiber increased to be 20%, the electromagnetic shielding/ far infrared ray nonwoven obtained the optimum burst strength, maximum breaking force and maximum tear strength, and they were as follows: burst strength was 4.2 kgf/cm2; maximum breaking force was 153.59 N in the cross machine direction and 70.80 N in the machine direction; maximum tear strength was 215.77 N in cross machine direction and 117.07 N in machine direction; and optimum electromagnetic shielding effectiveness (EMSE) was 45 dB.

scholarly journals Electromagnetic Shielding Effectiveness of Woven Fabrics with High Electrical Conductivity: Complete Derivation and Verification of Analytical Model

Materials ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 1657 ◽  
Author(s):  
Marek Neruda ◽  
Lukas Vojtech
Keyword(s):  
Electrical Conductivity ◽  
Analytical Model ◽  
Electromagnetic Interference ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
High Electrical Conductivity ◽  
Shielding Effectiveness ◽  
Textile Composite ◽  
A Value ◽  
Electromagnetic Shielding Effectiveness

In this paper, electromagnetic shielding effectiveness of woven fabrics with high electrical conductivity is investigated. Electromagnetic interference-shielding woven-textile composite materials were developed from a highly electrically conductive blend of polyester and the coated yarns of Au on a polyamide base. A complete analytical model of the electromagnetic shielding effectiveness of the materials with apertures is derived in detail, including foil, material with one aperture, and material with multiple apertures (fabrics). The derived analytical model is compared for fabrics with measurement of real samples. The key finding of the research is that the presented analytical model expands the shielding theory and is valid for woven fabrics manufactured from mixed and coated yarns with a value of electrical conductivity equal to and/or higher than σ = 244 S/m and an excellent electromagnetic shielding effectiveness value of 25–50 dB at 0.03–1.5 GHz, which makes it a promising candidate for application in electromagnetic interference (EMI) shielding.

Electromagnetic Shielding Effectiveness and Manufacturing Technique of Metal Complex Fabrics

2014 ◽  
Vol 496-500 ◽  
pp. 472-475
Author(s):  
Ching Wen Lou ◽  
An Pang Chen ◽  
Ting An Lin ◽  
Ya Yuan Chuang ◽  
Jia Horng Lin
Keyword(s):  
Metal Complex ◽  
Life Time ◽  
Woven Fabrics ◽  
Electromagnetic Shielding ◽  
Test Results ◽  
Test Frequency ◽  
Shielding Effectiveness ◽  
Conductive Composite ◽  
Composite Yarn ◽  
Electromagnetic Shielding Effectiveness

In the research, The electromagnetic interferences (EMI) have drastically increased and can disrupt and reduce the life time and the efficiency of devices. Therefore, the electromagnetic shielding problem is become the important issue. In the research, Ni wire and Cu wire (Floodlit Enterprise Co., Ltd.) were used to make the Ni conductive composite yarn and Cu conductive composite yarn via an electrical covering machine. And the Cu conductive composite yarn was fabricated to the woven fabrics with the plain weaving. The test results revealed that the EMSE of the W/K/W complex fabrics have stable EMSE than the W/W/W complex fabrics when the laminated at the same direction. The W/90W/W complex woven fabrics were shown the best EMSE of 46.25 dB, which the test frequency is 1800 MHz.

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