scholarly journals Influence of the elastic and elastic-plastic material parameters on the mechanical properties of slewing bearings

2021 ◽  
Vol 13 (1) ◽  
pp. 168781402199215
Author(s):  
Peiyu He ◽  
Yun Wang ◽  
Hong Liu ◽  
Erkuo Guo ◽  
Hua Wang
Keyword(s):  
Finite Element ◽  
Carrying Capacity ◽  
Plastic Material ◽  
Elastoplastic Material ◽  
Finite Element Models ◽  
Material Parameters ◽  
Load Carrying ◽  
Elastic Plastic Material ◽  
Critical Components ◽  
Slewing Bearings

Slewing bearings are critical components of rotating equipment. Large structure sizes and heavy working load conditions require an extremely high load-bearing capacity and reliability. Overall and local contact finite element models of slewing bearings are verified by the empirical formula and Hertz contact theory. Validated finite element models are used to analyse the influence of the elastic material (E 1) and elastoplastic material parameters (EP 1, EP 2 and EP 3) on the load carrying capacity. The following conclusions are obtained by comparing the maximum contact load, the contact stress, the load distribution and the full-circle deformation. The influence of the material parameters on the slewing bearing is investigated to improve the analysis accuracy of the carrying capacity of the slewing bearings.

Finite-Element Solution of Elastic-Plastic Boundary-Value Problems

1981 ◽  
Vol 48 (1) ◽  
pp. 69-74 ◽  
Author(s):  
J. H. Prevost ◽  
T. J. R. Hughes
Keyword(s):  
Finite Element ◽  
Boundary Value Problems ◽  
Plastic Material ◽  
Finite Element Models ◽  
Element Solution ◽  
Elastic Plastic ◽  
Material Stiffness ◽  
Integration Techniques ◽  
Elastic Plastic Material ◽  
Selective Integration

It is demonstrated that elastic-plastic failure states may be captured in finite-element models by employing (1) the elastic-plastic material stiffness to form the global stiffness, (2) reduced/selective integration techniques to alleviate mesh “locking” due to incompressibility, and (3), in the case of symmetrical configurations, an imperfection in the form of a weak element.

Static Load Carrying Capacity in Four Contact Point Slewing Bearings: Theoretical and Preliminary Finite Element Calculations

2010 ◽  
Author(s):  
Josu Aguirrebeitia ◽  
Mikel Abasolo ◽  
Rafael Avile´s ◽  
Igor Fernandez de Bustos ◽  
Rube´n Ansola
Keyword(s):  
Finite Element ◽  
Theoretical Model ◽  
Finite Element Model ◽  
Carrying Capacity ◽  
Static Load ◽  
Contact Point ◽  
Element Model ◽  
Load Carrying Capacity ◽  
Load Carrying ◽  
Slewing Bearings

This paper presents a theoretical model to calculate the general static load-carrying capacity of four-contact-point slewing bearings under axial, radial and tilting-moment loads, compared with preliminary results obtained from a detailed parametric finite element model of the bearing. The theoretical model is based on a generalization of Sjova¨ll and Rumbarger’s equations and provides an acceptance surface in the load space. The finite element model is based on the modelization of the balls via nonlinear traction-only equivalent spring concept. The aim is to validate the theoretical model to be used as an acceptance curve generator for slewing bearing design.

scholarly journals Influence of finite element mesh size on the carrying capacity analysis of single-row ball slewing bearing

2021 ◽  
Vol 13 (4) ◽  
pp. 168781402110090
Author(s):  
Peiyu He ◽  
Qinrong Qian ◽  
Yun Wang ◽  
Hong Liu ◽  
Erkuo Guo ◽  
...  
Keyword(s):  
Finite Element ◽  
Carrying Capacity ◽  
Mesh Size ◽  
Finite Element Mesh ◽  
Fe Model ◽  
Element Mesh ◽  
Heavy Load ◽  
Slewing Bearing ◽  
Maximum Contact ◽  
Slewing Bearings

Slewing bearings are widely used in industry to provide rotary support and carry heavy load. The load-carrying capacity is one of the most important features of a slewing bearing, and needs to be calculated cautiously. This paper investigates the effect of mesh size on the finite element (FE) analysis of the carrying capacity of slewing bearings. A local finite element contact model of the slewing bearing is firstly established, and verified using Hertz contact theory. The optimal mesh size of finite element model under specified loads is determined by analyzing the maximum contact stress and the contact area. The overall FE model of the slewing bearing is established and strain tests were performed to verify the FE results. The effect of mesh size on the carrying capacity of the slewing bearing is investigated by analyzing the maximum contact load, deformation, and load distribution. This study of finite element mesh size verification provides an important guidance for the accuracy and efficiency of carrying capacity of slewing bearings.

On Determining Elastic Modulus from Instrumented Indentation

2013 ◽  
Vol 668 ◽  
pp. 616-620
Author(s):  
Shuai Huang ◽  
Huang Yuan
Keyword(s):  
Finite Element ◽  
Elastic Modulus ◽  
Plastic Material ◽  
Instrumented Indentation ◽  
Computational Simulations ◽  
Elastic Plastic ◽  
Modified Method ◽  
Plastic Materials ◽  
Elastic Plastic Material ◽  
Elastic Plastic Materials

Computational simulations of indentations in elastic-plastic materials showed overestimate in determining elastic modulus using the Oliver & Pharr’s method. Deviations significantly increase with decreasing material hardening. Based on extensive finite element computations the correlation between elastic-plastic material property and indentation has been carried out. A modified method was introduced for estimating elastic modulus from dimensional analysis associated with indentation data. Experimental verifications confirm that the new method produces more accurate prediction of elastic modulus than the Oliver & Pharr’s method.

Modeling the HSK Toolholder-Spindle Interface

2002 ◽  
Vol 124 (3) ◽  
pp. 734-744 ◽  
Author(s):  
Ihab M. Hanna ◽  
John S. Agapiou ◽  
David A. Stephenson
Keyword(s):  
Finite Element ◽  
Material Properties ◽  
System Reliability ◽  
High Volume ◽  
Finite Element Models ◽  
Operational Experience ◽  
Bending Load ◽  
Load Carrying ◽  
Detailed Evaluation ◽  
Contact Pressures

The HSK toolholder-spindle connection was developed to overcome shortcomings of the 7/24 steep-taper interface, especially at higher speeds. However, the HSK system was standardized quickly, without detailed evaluation based on operational experience. Several issues concerning the reliability, maintainability, and safety of the interface have been raised within the international engineering community. This study was undertaken to analytically investigate factors which influence the performance and limitations of the HSK toolholder system. Finite Element Models were created to analyze the effects of varying toolholder and spindle taper geometry, axial spindle taper length, drawbar/clamping load, spindle speed, applied bending load, and applied torsional load on HSK toolholders. Outputs considered include taper-to-taper contact pressures, taper-to-taper clearances, minimum drawbar forces, interface stiffnesses, and stresses in the toolholder. Static deflections at the end of the holder predicted by the models agreed well with measured values. The results showed that the interface stiffness and load-carrying capability are significantly affected by taper mismatch and dimensional variations, and that stresses in the toolholder near the drive slots can be quite high, leading to potential fatigue issues for smaller toolholders subjected to frequent clamping-unclamping cycles (e.g., in high volume applications). The results can be used to specify minimum toolholder material properties for critical applications, as well as drawbar design and spindle/toolholder gaging guidelines to increase system reliability and maintainability.

scholarly journals Relationship Between Rockwell C Hardness and Inelastic Material Constants

2002 ◽  
Vol 124 (2) ◽  
pp. 179-184 ◽  
Author(s):  
Akihiko Hirano ◽  
Masao Sakane ◽  
Naomi Hamada
Keyword(s):  
Finite Element ◽  
Friction Coefficient ◽  
Strain Hardening ◽  
Yield Stress ◽  
Plastic Material ◽  
Stress And Strain ◽  
Material Constants ◽  
Elastic Plastic ◽  
Elastic Plastic Material ◽  
Hardening Coefficient

This paper describes the relationship between Rockwell C hardness and elastic-plastic material constants by using finite element analyses. Finite element Rockwell C hardness analyses were carried out to study the effects of friction coefficient and elastic-plastic material constants on the hardness. The friction coefficient and Young’s modulus had no influence on the hardness but the inelastic materials constants, yield stress, and strain hardening coefficient and exponent, had a significant influence on the hardness. A new equation for predicting the hardness was proposed as a function of yield stress and strain hardening coefficient and exponent. The equation evaluated the hardness within a ±5% difference for all the finite element and experimental results. The critical thickness of specimen and critical distance from specimen edge in the hardness testing was also discussed in connection with JIS and ISO standards.

scholarly journals Biaxial estimation of biomechanical constitutive parameters of passive porcine sclera soft tissue

2021 ◽  
Author(s):  
Zwelihle Ndlovu ◽  
Dawood Desai ◽  
Thanyani Pandelani ◽  
Harry Ngwangwa ◽  
Fulufhelo Nemavhola
Keyword(s):  
Finite Element ◽  
Soft Tissue ◽  
Finite Element Model ◽  
Test Data ◽  
Element Model ◽  
Finite Element Models ◽  
Anisotropic Model ◽  
Material Models ◽  
Material Parameters ◽  
Constitutive Parameters

This study assesses the modelling capabilities of four constitutive hyperplastic material models to fit the experimental data of the porcine sclera soft tissue. It further estimates the material parameters and discusses their applicability to a finite element model by examining the statistical dispersion measured through the standard deviation. Fifteen sclera tissues were harvested from porcine’ slaughtered at an abattoir and were subjected to equi-biaxial testing. The results show that all the four material models yielded very good correlations at correlations above 96 %. The polynomial (anisotropic) model gave the best correlation of 98 %. However, the estimated material parameters varied widely from one test to another such that there would be needed to normalise the test data to avoid long optimisation processes after applying the average material parameters to finite element models. However, for application of the estimated material parameters to finite element models, there would be needed to consider normalising the test data to reduce the search region for the optimisation algorithms. Although the polynomial (anisotropic) model yielded the best correlation, it was found that the Choi-Vito had the least variation in the estimated material parameters thereby making it an easier option for application of its material parameters to a finite element model and also requiring minimum effort in the optimisation procedure. For the porcine sclera tissue, it was found that the anisotropy more influenced by the fiber-related properties than the background material matrix related properties.

Modeling the HSK (Hollow Shank Taper 1/10 Tapered Joint) Toolholder-Spindle Interface

2000 ◽  
Author(s):  
Ihab M. Hanna ◽  
John S. Agapiou ◽  
David A. Stephenson
Keyword(s):  
Finite Element ◽  
Material Properties ◽  
System Reliability ◽  
High Volume ◽  
Finite Element Models ◽  
Operational Experience ◽  
Bending Load ◽  
Load Carrying ◽  
Detailed Evaluation ◽  
Contact Pressures

Abstract The HSK toolholder-spindle connection was developed to overcome shortcomings of the 7/24 steep-taper interface, especially at higher speeds. However, the HSK system was standardized quickly, without detailed evaluation based on operational experience. Several issues concerning the reliability, maintainability, and safety of the interface have been raised within the international engineering community. This study was undertaken to analytically investigate factors which influence the performance and limitations of the HSK toolholder system. Finite Element Models were created to analyze the effects of varying toolholder and spindle taper geometry, axial spindle taper length, drawbar/clamping load, spindle speed, applied bending load, and applied torsional load on HSK toolholders. Outputs considered include taper-to-taper contact pressures, taper-to-taper clearances, minimum drawbar forces, interface stiffnesses, and stresses in the toolholder. Static deflections at the end of the holder predicted by the models agreed well with measured values. The results showed that the interface stiffness and load-carrying capability are significantly affected by taper mismatch and dimensional variations, and that stresses in the toolholder near the drive slots can be quite high, leading to potential fatigue issues for smaller toolholders subjected to frequent clamping-unclamping cycles (e.g., in high volume applications). The results can be used to specify minimum toolholder material properties for critical applications, as well as drawbar design and spindle/toolholder gaging guidelines to increase system reliability and maintainability.

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