Treatment of the stable N-heterocyclic carbene (NHC)
1,3-di-<i>tert</i>-butylimidazolin-2-ylidene
with two equivalents of AlH<sub>3</sub>(NMe<sub>3</sub>) afforded the
structurally unusual ring expanded dialane complex <b>1</b> in 72% yield after sublimation. Complex <b>1</b> has a distorted norbornane-like C<sub>3</sub>N<sub>2</sub>Al<sub>2</sub>
core with two pseudo-tetrahedral Al dihydride sites. Treatment of <b>1</b> with Cp<sub>2</sub>TiCl<sub>2</sub>
as a model for metal thin film precursors produced the hydride-bridged
Ti(III)-Al heterobimetallic complex <b>2</b>
in 45% crystalline yield. Complex <b>1</b>
shows good volatility and thermal stability, subliming at 90-100 °C and 50
mTorr and decomposing in the solid state at ~200 °C. The vapor pressure of <b>1</b> is 0.75 Torr at 120 °C. These
physical properties are promising for a potential atomic layer deposition (ALD)
precursor. Aluminum metal films were deposited by thermal ALD using AlCl<sub>3</sub>
and <b>1</b> as precursors with a growth
rate of ~3.5 Å/cycle after 100 cycles within an ALD window between 120-140 °C.
The films are crystalline aluminum metal by X-ray diffraction (XRD) and X-ray
photoelectron spectroscopy (XPS) analysis showed aluminum metal with 7.0 at.%
C, 3.6 at.% N, and 0.9 at.% Cl impurities. The aluminum metal films had an
electrically discontinuous morphology. Conductive aluminum metal films have
been deposited under similar conditions using a different aluminum hydride
reducing co-reactant, which highlights the impact that small precursor
differences can have on film characteristics.