scholarly journals Optimal control of buoyancy-driven liquid steel stirring modeled with single-phase Navier–Stokes equations

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Ulrich Wilbrandt ◽  
Najib Alia ◽  
Volker John

AbstractGas stirring is an important process used in secondary metallurgy. It allows to homogenize the temperature and the chemical composition of the liquid steel and to remove inclusions which can be detrimental for the end-product quality. In this process, argon gas is injected from two nozzles at the bottom of the vessel and rises by buoyancy through the liquid steel thereby causing stirring, i.e., a mixing of the bath. The gas flow rates and the positions of the nozzles are two important control parameters in practice. A continuous optimization approach is pursued to find optimal values for these control variables. The effect of the gas appears as a volume force in the single-phase incompressible Navier–Stokes equations. Turbulence is modeled with the Smagorinsky Large Eddy Simulation (LES) model. An objective functional based on the vorticity is used to describe the mixing in the liquid bath. Optimized configurations are compared with a default one whose design is based on a setup from industrial practice.

2002 ◽  
Vol 124 (2) ◽  
pp. 413-423 ◽  
Author(s):  
L. S. Hedges ◽  
A. K. Travin ◽  
P. R. Spalart

The flow around a generic airliner landing-gear truck is calculated using the methods of Detached-Eddy Simulation, and of Unsteady Reynolds-Averaged Navier-Stokes Equations, with the Spalart-Allmaras one-equation model. The two simulations have identical numerics, using a multi-block structured grid with about 2.5 million points. The Reynolds number is 6×105. Comparison to the experiment of Lazos shows that the simulations predict the pressure on the wheels accurately for such a massively separated flow with strong interference. DES performs somewhat better than URANS. Drag and lift are not predicted as well. The time-averaged and instantaneous flow fields are studied, particularly to determine their suitability for the physics-based prediction of noise. The two time-averaged flow fields are similar, though the DES shows more turbulence intensity overall. The instantaneous flow fields are very dissimilar. DES develops a much wider range of unsteady scales of motion and appears promising for noise prediction, up to some frequency limit.


2021 ◽  
Vol 14 (2) ◽  
pp. 40-45
Author(s):  
D. V. VORONIN ◽  

The Navier-Stokes equations have been used for numerical modeling of chemically reacting gas flow in the propulsion chamber. The chamber represents an axially symmetrical plane disk. Fuel and oxidant were fed into the chamber separately at some angle to the inflow surface and not parallel one to another to ensure better mixing of species. The model is based on conservation laws of mass, momentum, and energy for nonsteady two-dimensional compressible gas flow in the case of axial symmetry. The processes of viscosity, thermal conductivity, turbulence, and diffusion of species have been taken into account. The possibility of detonation mode of combustion of the mixture in the chamber was numerically demonstrated. The detonation triggering depends on the values of angles between fuel and oxidizer jets. This type of the propulsion chamber is effective because of the absence of stagnation zones and good mixing of species before burning.


2014 ◽  
Author(s):  
P. Bigay ◽  
A. Bardin ◽  
G. Oger ◽  
D. Le Touzé

In order to efficiently address complex problems in hydrodynamics, the advances in the development of a new method are presented here. This method aims at finding a good compromise between computational efficiency, accuracy, and easy handling of complex geometries. The chosen method is an Explicit Cartesian Finite Volume method for Hydrodynamics (ECFVH) based on a compressible (hyperbolic) solver, with a ghost-cell method for geometry handling and a Level-set method for the treatment of biphase-flows. The explicit nature of the solver is obtained through a weakly-compressible approach chosen to simulate nearly-incompressible flows. The explicit cell-centered resolution allows for an efficient solving of very large simulations together with a straightforward handling of multi-physics. A characteristic flux method for solving the hyperbolic part of the Navier-Stokes equations is used. The treatment of arbitrary geometries is addressed in the hyperbolic and viscous framework. Viscous effects are computed via a finite difference computation of viscous fluxes and turbulent effects are addressed via a Large-Eddy Simulation method (LES). The Level-Set solver used to handle biphase flows is also presented. The solver is validated on 2-D test cases (flow past a cylinder, 2-D dam break) and future improvements are discussed.


Author(s):  
Riccardo Broglia ◽  
Roberto Muscari ◽  
Andrea Di Mascio

The simulations of the flow around a vessel of the Italian Navy in free roll decay have been carried out by the numerical solution of the Reynolds Averaged Navier-Stokes equations. The focus is on the analysis of the roll motion coefficients (damping and period of oscillations) at different Froude and Reynolds numbers. To this aim, numerical simulations were carried out at three different speeds, with corresponding Froude numbers equal to 0.160, 0.227 and 0.337, and Reynolds numbers ranging from 4.073 106 to 1.300 107 at model scale. Computations were carried out by means of an in-house unsteady RANS solver; the scheme is based on a finite volume discretization, and it is globally second order accurate. The free surface is handled by means of a suitable single phase level set algorithm; moreover, Chimera overlapping grid capabilities have been implemented in the code, which has been also efficiently parallelized. An analysis of the roll motion, longitudinal and lateral forces and roll moment is carried out for the different speeds considered. A preliminarily grid convergence analysis is also performed.


2014 ◽  
Vol 348 ◽  
pp. 88-93 ◽  
Author(s):  
S. Aggoune ◽  
El Hachemi Amara

We consider in the present work the fusion laser cutting of stainless steel sheets under a nitrogen laminar gas jet. The molten metal is treated as a laminar and steady viscous incompressible fluid. The mathematical model describing our problem is set in terms of Navier-Stokes equations, solved numerically using the finite differences method, where the effect of the gas jet velocity on the molten boundary layer is considered. The generated shear stress occurring on the gas-liquid interface and its contribution in the momentum is carried out, and it is found that when the skin friction and the shear stress decrease, the thickness and the velocity at the edge of the molten boundary layer increase along the kerf surface. The layer thickness reduces when the assisting gas velocity is increased.


Author(s):  
Sébastien Bourdet ◽  
Marianna Braza ◽  
Yannick Hoarau ◽  
Rajah El Akoury ◽  
Arif Ashraf ◽  
...  

The fluid structure interaction due to the pitching motion of a NACA0012 aerofoil has been studied numerically at moderate and high Reynolds numbers. The dynamic mesh method has been employed in the code ICARE/IMFT solving the Navier-Stokes equations in compressible flows. At high Reynolds number, the phase-averaged Navier-Stokes equations have been solved, coupled with advanced URANS modelling in the NSMB code. The vortex dynamics and especially the stall are physically captured by the dynamic mesh method and by the URANS/Organised Eddy Simulation approach.


2016 ◽  
pp. 92-98
Author(s):  
R. E. Volkov ◽  
A. G. Obukhov

The article considers the features of numerical construction of solutions of the Navier-Stokes equations full system describing a three-dimensional flow of compressible viscous heat-conducting gas under the action of gravity and Coriolis forces. It is shown that accounting of dissipative properties of viscosity and thermal conductivity of the moving continuum, even with constant coefficients of viscosity and thermal conductivity, as well as the use of explicit difference scheme calculation imposes significant restrictions on numerical experiments aimed at studying the arising complex flows of gas or liquid. First of all, it is associated with a signifi- cant complication of the system of equations, the restrictions on the value of the calculated steps in space and time, increasing the total computation time. One of the options is proposed of algorithm parallelization of numerical solution of the complete Navier - Stokes equations system in the vertical spatial coordinate. This parallelization option can significantly increase the computing performance and reduce the overall time of counting. A comparison of the results of calculation of one of options of gas flow in the upward swirling flow obtained by serial and parallel programs is presented.


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