Non-destructive testing and continuous monitoring: Modern tools for performance assessment and life time prognosis of structures

Author(s):  
Coen Boxma ◽  
Jan Willem Noteboom ◽  
Joop Kraijesteijn

Inspection of wall thickness of the evaporator walls is usually performed from the inside of the boiler with standard ultrasonic (UT) spot testing. The costs for this type of inspection is largely determined by the cost for scaffolding and grinding and by safety measures which sometimes even include radiation control. The necessity for grinding also slightly impacts the accuracy of the readings. A new non-destructive testing application has been developed which provides the possibility to do this inspection from the outside of a boiler and thus eliminating the need for scaffolding. Windows of interest of about 10 to 120 ft2 are selected and provisions in the boiler insulation are made. The tubes in the selected areas are tested through UT scanning. The minimum wall thickness of each tube in that window is graphically presented in a report and repeat measurements enable the plant owner to compare these values in time. Trends in wall thickness reduction provide a basis for boiler life time prediction and to take preventive action. As a tool for preinspection to assess required maintenance measures (such as overlay welding or tube replacement), this test application has already shown to be very valuable. Recent applications include wall thickness assessment of refractory covered wall tubes, testing of boiler wall tubing with internal wall thickness loss at the fire sided tube face and wall thickness assessment of Inconel clad tubes at waste incinerators (EU project: NextGen Biowaste). This paper will discuss the method of non-destructive testing of wall thickness of the evaporator walls from the outside and will present examples where this method is applied.


2012 ◽  
Vol 2 (2) ◽  
pp. 161-171
Author(s):  
Filip Van den Abeele ◽  
Patrick Goes

Ensuring the safety of offshore structures is of vital importance for the reliability of oil and gas drilling rigs.Risk based inspection (RBI) is becoming an industry standard for management of equipment integrity. Theobjective of risk based inspection is to determine the likelihood of equipment failure (probability) and theconsequences of such an event. Combining the probability of an event with its possible consequencesallows determining the risk of an operation. Risk based inspection enables to optimize the frequency ofinspection, by moving from periodic inspection (based on arbitrary calendar dates) to an informedinspection program (based on equipment condition).One of the most important tools to determine the condition of the equipment, and to calculate its reliability,is the use of non destructive testing (NDT) techniques to detect cracks, flaws and defects. The probability ofdetection and the probability of sizing depend on the type of NDT method used. Combining NDTinformation on crack size and depth with fracture mechanics based damage models, allows predicting theremaining life time of a component.In this paper, the philosophy of risk based inspection is introduced and recent advances in non destructivetesting (in particular ultrasonic and electromagnetic techniques) are reviewed. Then, the use of fracturemechanics based damage models is demonstrated to predict fatigue failure for offshore structures.


2013 ◽  
Vol 64 (2) ◽  
pp. 21001 ◽  
Author(s):  
Jean-Luc Bodnar ◽  
Jean-Jacques Metayer ◽  
Kamel Mouhoubi ◽  
Vincent Detalle

2020 ◽  
pp. 54-59
Author(s):  
A. A. Yelizarov ◽  
A. A. Skuridin ◽  
E. A. Zakirova

A computer model and the results of a numerical experiment for a sensitive element on a planar mushroom-shaped metamaterial with cells of the “Maltese cross” type are presented. The proposed electrodynamic structure is shown to be applicable for nondestructive testing of geometric and electrophysical parameters of technological media, as well as searching for inhomogeneities in them. Resonant frequency shift and change of the attenuation coefficient value of the structure serve as informative parameters.


2015 ◽  
Vol 7 (2) ◽  
pp. 1428-1439
Author(s):  
Khurshed Alam ◽  
Md. Sayeedur Rahman ◽  
Md. Mostafizur Rahman ◽  
S. M. Azaharul Islam

A powerful non-destructive testing (NDT) technique is adopted to study the internal defects and elemental distribution/homogeneity and porosity of aerated brick and EPS aggregate poly brick samples. In the present study the internal defects like homogeneity, porosity, elemental distribution, EPS aggregate and aerator distributor in the test samples have been observed by the measurement of gray value/optical density of the neutron radiographic images of these samples. From this measurement it is found that the neutron intensity/optical density variation with the pixel distance of the AOI of the NR images in both expanded polystyrene (EPS) aggregate poly brick and aerated brick samples comply almost same in nature with respect to the whole AOI but individually each AOI shows different nature from one AOI to another and it confirms that the elemental distribution within a AOI is almost homogeneous. Finally it was concluded that homogeneity, elemental distribution in the EPS aggregate poly brick sample is better than that of the aerated brick sample. 


2020 ◽  
Vol 2020 (1) ◽  
pp. 34-52
Author(s):  
Rafał Szymański

AbstractThe article is in line with the contemporary interests of companies from the aviation industry. It describes thermoplastic material and inspection techniques used in leading aviation companies. The subject matter of non-destructive testing currently used in aircraft inspections of composite structures is approximated and each of the methods used is briefly described. The characteristics of carbon preimpregnates in thermoplastic matrix are also presented, as well as types of thermoplastic materials and examples of their application in surface ship construction. The advantages, disadvantages and limitations for these materials are listed. The focus was put on the explanation of the ultrasonic method, which is the most commonly used method during the inspection of composite structures at the production and exploitation stage. Describing the ultrasonic method, the focus was put on echo pulse technique and the use of modern Phased Array heads. Incompatibilities most frequently occurring and detected in composite materials with thermosetting and thermoplastic matrix were listed and described. A thermoplastic flat composite panel made of carbon pre-impregnate in a high-temperature matrix (over 300°C), which was the subject of the study, was described. The results of non-destructive testing (ultrasonic method) of thermoplastic panel were presented and conclusions were drawn.


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