Metal Transfer from Piston Rings to Cylinders during “Run-in”

Author(s):  
C. D. Strang ◽  
J. T. Burwell

Piston rings with radio-active wearing-surfaces were used to study the micro-welding between rings and cylinder wall during “run-in” in a small, water-cooled, internal combustion engine. The results indicated that micro-welding and the accompanying transfer of metal were present under the mildest conditions of engine operation, including motoring with the engine cylinder-head removed. The distribution of micro-welding along the ring-travel was found to correspond to the wear profile observed in engine cylinders by other workers. Such transferred material may play a part in the formation of the “glazed” layer which is said to be present on “run-in” cylinder walls and rings. The presence of transferred metal at all points along the ring-travel indicates that the piston ring was not fully supported by a hydrodynamic oil film of sufficient thickness to separate completely the surfaces of the ring and the cylinder wall.

Author(s):  
Boon-Keat Chui ◽  
Harold J. Schock ◽  
Andrew M. Fedewa ◽  
Dan E. Richardson ◽  
Terry Shaw

The cylinder-kit assembly of an internal combustion engine experiences severe conditions during engine operation. The top compression ring, in particular, undergoes extreme stress directly from cylinder gas pressure, inertial and thermal loads. The top compression ring is often the most significantly affected piston ring, and one of the common resultant phenomena is high wear on the ring/bore surfaces. In many previous studies, the modeling of tribological phenomena at the top compression ring/bore region involves hydrodynamic and boundary lubrication, friction and wear. This present work accounts for an additional factor that may affect the piston ring/bore lubrication — the lubricant evaporative effect. A three-dimensional oil evaporative analysis is coupled into the calculation of mixed lubrication in a cyclic engine computation. The presence of the evaporation analysis allows the study of the temperature influence on the piston ring/bore lubrication in addition to its effect on oil viscosity. A prospective application of this model is in diesel engine analysis. Considering the broad operating range of modern diesel fuel injection systems, the injection timing can be made throughout the compression/expansion process. It is well demonstrated that certain areas of fuel injection operation can result in potential adverse consequences such as increased bore wear. A well known example is “bore wall fuel wetting.” Given concerns around the potential for wear-inducing interactions between the fuel injection plumes and the bore wall, we have explored a particular interaction: bore wear in response to an imposed local heating of the bore wall. The simulation result provides valuable insights on this interaction, in which higher bore wear is predicted around bore wall area with locally imposed wall heating.


1990 ◽  
Vol 10 (1) ◽  
pp. 50-54 ◽  
Author(s):  
C. H. Liu ◽  
C. Vafidis ◽  
J. H. Whitelaw ◽  
R. Margary

Author(s):  
Ana Marta Souza ◽  
Antônio César Valadares de Oliveira ◽  
Enrico Temporim Ribeiro ◽  
Francisco Souza ◽  
Marcelo Colombo Chiari

2018 ◽  
Author(s):  
◽  
Muslim Muhsin Ali

[ACCESS RESTRICTED TO THE UNIVERSITY OF MISSOURI AT AUTHOR'S REQUEST.] The main object of this dissertation is to study the dynamic analysis of an inline internal combustion engine. This dissertation presents the kinematics and kinetic analyses of an inline internal combustion engine crank mechanism, the dynamic torque imbalance and foundation forces for a single-piston and multi-piston engines are studied as well. The objectives of this dissertation are to explore the inertial-torque characteristics and foundation forces of an inline, internal combustion engine with connecting-rod joints that are evenly spaced about the centerline of the crankshaft, and to evaluate the goodness of a mass approximation that is customarily used in machine design textbooks. In this dissertation the number of pistons within the internal combustion engine is varied from 1 to 8. In order to generalize the results, the reaction force between the ground and the crank in the x-direction and y-direction equations are nondimensionalized and shown to depend upon only six nondimensional groups, all related to the mass and geometry properties of the connecting rod and crank while the reaction force between the connecting rod and the piston in the x-direction y-direction, reaction force between the crank and the connecting rod in the x-direction y-direction, reaction force between the piston and the cylinder wall, and the inertial-torque equations are nondimensionalized all related to the mass and geometry properties of the connecting rod. As shown in this dissertation, the largest torque imbalance is exhibited by a 2-piston engine. The next largest torque imbalance is exhibited by a 3-piston engine, followed by a single-piston engine (this is not monotonic). The largest foundation forces are exhibited by a single-piston engine. The next largest foundation forces are exhibited by a 2-piston engine, followed by a 3e-piston engine, and that a dramatic reduction in the foundation forces and torque imbalance may be obtained by using 4 or more pistons in the design, when using as many as 8 pistons the foundation forces and torque imbalance essentially vanishes. It should be observed that the mass approximation captures 100 percent of the variability of the actual torque imbalance for engines that are designed with an odd number of pistons equal to or greater than three. The mass approximation captures 100 percent of the variability of the actual reaction force between the piston and cylinder wall for engines that are designed with single-piston and multi-pistons. The mass approximation captures 100 percent of the variability of the actual reaction force against piston pin for engines that are designed with single-piston. It is also shown in this dissertation that the customary mass approximations for the connecting rod may be used to simplify the analysis for all engine designs without a significant loss of modeling accuracy.


Author(s):  
Volodumur Suvolapov ◽  
◽  
Andriy Novitskiy ◽  
Vasul Khmelevski ◽  
Oleksandr Bustruy ◽  
...  

The article analyzes scientific publications and literary studies of heat transfer processes in cylinders of internal combustion engines. The research of temperature fields in engines during their operation at different modes with the use of a software package and calculation module is presented. The results of modeling and thermo-metering in homogeneous and laminated engine cylinder liners are analyzed. Graphic dependencies and temperature distribution by cylinder wall thickness at maximum and minimum temperature on cylinder surface are given. On the basis of researches it is established that at laminating and pressing of inserts temperature fields in the engine cylinder change, temperature on an internal surface of the cylinder increases at laminating on 6,5 °С, and at pressing - on 4,5 °С. This is explained by the fact that the contact layer during plastification is in the zone of non-stationary mode, and when pressing the contact layer is in the zone of stationary mode and thus increases the thickness of the cylinder by 2 millimeters. It is established that the difference of minimum and maximum temperatures on the inner surface of the cylinder practically remains the same as that of a homogeneous cylinder. Thus, modeling becomes the most effective scientific tool in the development and implementation of long-term evaluation of options for improving ICE.


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