Engine Speed and Load on the Sealing Capacity of a Piston Ring-Pack

The combustion chamber is ought to be perfectly sealed, however, part of the air and fuel mixture can escape from it. Among the several losses there is the gas flow from the inter-ring crevices, which is always present. This leakage is known as blow-by, and affects efficiency, correct lubrication and emissions. The amount of leakage is dependent on many factors, and among the most important are the engine speed and load, which are able to affect the system through the forces applied on it. The aim of this paper was to understand in a more detailed way how the engine speed and load could affect the sealing efficiency of a ring-pack. For this purpose, a complete range of speeds and loads were used in the simulations. The equations of the ring motions and gas dynamics has been implemented and solved in ©Ricardo RINGPAK solver. The results showed that inertia and inter-ring gas pressures drives the sealing behavior of the rings. The blow-by trend showed to decrease with the speed and increase with the load, exception made for the idle condition where the values were different to the other cases, especially at higher speeds. Among the two parameters, the engine speed resulted to affect more significantly the blow-by trend.

Predictive tool for frictional performance of piston ring-pack/liner conjunction

Fundamental understanding of piston ring-pack lubrication is essential in reducing engine friction. This is because a substantial portion of engine frictional losses come from piston-ring assembly. Hence, this study investigates the tribological impact of different piston ring profiles towards engine in-cylinder friction. Mathematical models are derived from Reynolds equation by using Reynolds’ boundary conditions to generate the contact pressure distribution along the complete piston ring-pack/liner conjunction. The predicted minimum film thickness is then used to predict the friction generated between the piston ring-pack and the engine cylinder liner. The engine in-cylinder friction is predicted using Greenwood and Williamson’s rough surface contact model. The model considers both the boundary friction and the viscous friction components. These mathematical models are integrated to simulate the total engine in-cylinder friction originating from the studied piston ring-pack for a complete engine cycle. The predicted minimum film thickness and frictional properties from the current models are shown to correlate reasonably with the published data. Hence, the proposed mathematical approach prepares a simplistic platform in predicting frictional losses of piston ring-pack/liner conjunction, allowing for an improved fundamental understanding of the parasitic losses in an internal combustion engine.

Modeling and prediction of the running-in behavior of the piston ring pack system based on the stochastic surface roughness

This paper proposes an efficient numerical approach to predict the initial running-in process of piston ring pack/cylinder liner system. A combined mixed lubrication and wear model coupled with an oil transport model was developed. In order to predict the hydrodynamic pressure efficiently, two improved methodologies, including the Fischer-Burmsister-Newton-Schur (FBNS) approach and the Grid Refinement (GR) strategy, were adopted. Meanwhile, in order to take into account the effect of skewness, Weibull distribution function was adopted to characterize the asperity height distribution. Predicting the wear of cylinder liner was based on the Archard's wear law. The influences of asperity plastic deformation and wear on asperity height distribution were considered. The results show that the developed model can well predict the initial running-in behavior of piston ring pack/cylinder liner system under an engine-like condition.

Detailed analysis of piston secondary motion and tribological performance

This article presents a detailed analytical model to evaluate piston skirt tribology under hydrodynamic lubrication. The contribution of the piston ring pack lubrication has been taken into account to study piston secondary motion and tribological performance. A system of nonlinear equations comprising Reynolds equation and force equilibrium is solved to calculate piston ring pack friction force and its moment about wrist pin axis. Instantaneous minimum oil film thickness at piston ring/liner interface has been estimated considering different boundary conditions: full Sommerfeld, oil separation, and Reynolds cavitation and reformation. The ring pack model has capability to be used for a wide range of ring face profiles under boundary and hydrodynamic lubrication. Piston secondary motion is evaluated using lubrication theory and equilibrium of forces and moments, to examine the effect of wrist pin location, piston skirt/liner clearance, and oil rheology. Numerical method and finite difference scheme have been used to define piston eccentricity and hydrodynamic pressure acting over the skirt.

Cylinder liner deformation orders and efficiency of a piston ring-pack

One of the several losses of a combustion chamber is the gas leakage toward the crankcase due to imperfect sealing of the rings. It is commonly known as blow by and it affects efficiency and emissions. The paper initially describes a bibliographic review of the phenomenon, together with the equations of the system. A typical piston ring pack for internal combustion engine is proposed to be analysed and solved using ©Ricardo RINGPAK Solver. A specific issue such as Bore distortion orders were used to investigate the sealing capacity of the ring-pack in terms of ring dynamics, inter-ring pressures and mass flows. Bore distortion orders and their magnitude showed to affect the ring pack behavior. Order zero distortion resulted to be the most important order due to the highest amount of gas lost in the crankcase, while orders three and four resulted to generate high blow-by values, even if their magnitude of distortion is lower in comparison to other orders.

Modeling of Gas Pressure and Dynamic Behavior of the Piston Ring Pack for the Two-Stroke Opposed-Piston Engine

The piston ring pack and the ports on the cylinder linear wall have a great impact on the performance of the two-stroke opposed-piston engine. In this work, a piston ring pack model for this type of engine was generated to incorporate the exhaust ports. The effect of the exhaust ports was considered by modifying the existing friction force equation and the gas flow continuity equations. The developed model was implemented in an opposed-piston opposed-cylinder engine (a specific type of opposed-piston engine) to investigate the backpressure and the associated axial movement of all the rings of the piston ring pack under various working conditions. The results show that the gas pressure in all the regions of the piston ring pack and the axial movement of the rings are strongly affected by the exhaust ports. The gas pressure in some regions of the ring pack declines with the increase of the engine speed, while the effect of the combustion pressure (CP) on the axial movement of the ring pack can be neglected.

An investigation into the oil transport and starvation of piston ring pack

In order to accurately predict the lubricant film thickness and generated friction in any tribological contact, it is important to determine appropriate boundary conditions, taking into account the oil availability and extent of starvation. This paper presents a two-dimensional hydrodynamic model of a piston ring pack for prediction of lubricant film thickness, friction and total power loss. The model takes into account starvation caused by reverse flow at the conjunctional inlet wedge, and applied to a ring pack, comprising a compression and scraper ring. Inlet boundaries are calculated for an engine cycle of a four-cylinder, four-stroke gasoline engine operating at 1500 r/min with conditions pertaining to the New European Drive Cycle. The analysis shows the two main sources of starvation: first, due to a physical lack of inlet meniscus and second, due to reverse flow at the inlet wedge significantly affecting the prevailing conditions from the generally assumed idealised boundary conditions. Such an approach has not hitherto been reported in literature.