Non-Steady State Thermal Performance of Electrical Machines

Author(s):  
S. B. Preston ◽  
M. A. Thomas ◽  
G. A. Pennington

Because the ratings of electrical machines continue to increase, there is a growing need to be able to predict their thermal performance under the transient conditions caused by overloading or stop-start operation. The design of electrical machines is often too complex to make an analytic solution feasible, but a general numerical method has been developed to predict component temperatures at the drawing-board stage. The problem to be solved is represented by a thermal resistance-capacitance network, the resulting set of simultaneous equations being solved by a digital computer employing a step-by-step procedure. The number of network nodal points at which the temperature can be calculated is at present restricted by computer storage space to 150, therefore the fully three-dimensional problems which can be solved are of limited complexity. However, the majority of electrical machines can be simplified by assuming axial symmetry, which permits a large variety of problems to fall within the capabilities of this technique.

Energies ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1940
Author(s):  
Muhammad Usman Naseer ◽  
Ants Kallaste ◽  
Bilal Asad ◽  
Toomas Vaimann ◽  
Anton Rassõlkin

This paper presents current research trends and prospects of utilizing additive manufacturing (AM) techniques to manufacture electrical machines. Modern-day machine applications require extraordinary performance parameters such as high power-density, integrated functionalities, improved thermal, mechanical & electromagnetic properties. AM offers a higher degree of design flexibility to achieve these performance parameters, which is impossible to realize through conventional manufacturing techniques. AM has a lot to offer in every aspect of machine fabrication, such that from size/weight reduction to the realization of complex geometric designs. However, some practical limitations of existing AM techniques restrict their utilization in large scale production industry. The introduction of three-dimensional asymmetry in machine design is an aspect that can be exploited most with the prevalent level of research in AM. In order to take one step further towards the enablement of large-scale production of AM-built electrical machines, this paper also discusses some machine types which can best utilize existing developments in the field of AM.


2020 ◽  
Vol 319 ◽  
pp. 02004
Author(s):  
Muhammad Akif Rahman ◽  
Md Badrath Tamam ◽  
Md Sadman Faruque ◽  
A.K.M. Monjur Morshed

In this paper a numerical analysis of three-dimensional laminar flow through rectangular channel heat sinks of different geometric configuration is presented and a comparison of thermal performance among the heat sinks is discussed. Liquid water was used as coolant in the aluminum made heat sink with a glass cover above it. The aspect ratio (section height to width) of rectangular channels of the mini-channel heat sink was 0.33. A heat flux of 20 W/cm2 was continuously applied at the bottom of the channel with different inlet velocity for Reynold’s number ranging from 150 to 1044. Interconnectors and obstacles at different positions and numbers inside the channel were introduced in order to enhance the thermal performance. These modifications cause secondary flow between the parallel channels and the obstacles disrupt the boundary layer formation of the flow inside the channel which leads to the increase in heat transfer rate. Finally, Nusselt number, overall thermal resistance and maximum temperature of the heat sink were calculated to compare the performances of the modified heat sinks with the conventional mini channel heat sink and it was observed that the heat sink with both interconnectors and obstacles enhanced the thermal performance more significantly than other configurations. A maximum of 36% increase in Nusselt number was observed (for Re =1044).


2001 ◽  
Author(s):  
Abhay A. Watwe ◽  
Ravi S. Prasher

Abstract Traditional methods of estimating package thermal performance employ numerical modeling using commercially available finite-volume or finite-element tools. Use of these tools requires training and experience in thermal modeling. This methodology restricts the ability of die designers to quickly evaluate the thermal impact of their die architecture due to the added throughput time required to enlist the services of a thermal analyst. This paper describes the development of an easy to use spreadsheet tool, which performs quick-turn numerical evaluations of the impact of non-uniform die heating. The tool employs well-established finite-volume numerical techniques to solve the steady-state, three-dimensional Fourier equation of conduction in the package geometry. Minimal input data is required and the inputs are customized using visual basic pull-down menus to assist die designers who may not be thermal experts. Data showing comparison of the estimates from the spreadsheet tool with that obtained from a conventional analysis using the commercially available finite element code ANSYS™ is also presented.


Nanoscale ◽  
2021 ◽  
Author(s):  
Shaoyang Xiong ◽  
Yue Qin ◽  
Linhong Li ◽  
Guoyong Yang ◽  
Maohua Li ◽  
...  

In order to meet the requirement of thermal performance with the rapid development of high-performance electronic devices, constructing a three-dimensional thermal transport skeleton is an effective method for enhancing thermal...


2001 ◽  
Vol 27 (8) ◽  
pp. 513-520
Author(s):  
Ugur Tanriver ◽  
Aravinda Kar

This note is concerned with the three-dimensional quasi-steady-state heat conduction equation subject to certain boundary conditions in the wholex′y′-plane and finite inz′-direction. This type of boundary value problem arises in laser welding process. The solution to this problem can be represented by an integral using Fourier analysis. This integral is approximated to obtain a simple analytic expression for the temperature distribution.


Energies ◽  
2020 ◽  
Vol 13 (23) ◽  
pp. 6424
Author(s):  
Cheng-Hung Huang ◽  
Chih-Yang Kuo

A non-linear three-dimensional inverse shape design problem was investigated for a pipe type heat exchanger to estimate the design variables of continuous lateral ribs on internal Z-shape lateral fins for maximum thermal performance factor η. The design variables were considered as the positions, heights, and number of ribs while the physical properties of air were considered as a polynomial function of temperature; this makes the problem non-linear. The direct problem was solved using software package CFD-ACE+, and the Levenberg–Marquardt method (LMM) was utilized as the optimization tool because it has been proven to be a powerful algorithm for solving inverse problems. Z-shape lateral fins were found to be the best thermal performance among Z-shape, S-shape, and V-shape lateral fins. The objective of this study was to include continuous lateral ribs to Z-shape lateral fins to further improve η. Firstly, the numerical solutions of direct problem were solved using both polynomial and constant air properties and then compared with the corrected solutions to verify the necessity for using polynomial air properties. Then, four design cases, A, B, C and D, based on various design variables were conducted numerically, and the resultant η values were computed and compared. The results revealed that considering continuous lateral ribs on the surface of Z-shape lateral fins can indeed improve η value at the design working condition Re = 5000. η values of designs A, B and C were approximately 13% higher than that for Z-shape lateral fins, however, when the rib numbers were increased, i.e., design D, the value of η became only 11.5 % higher. This implies that more ribs will not guarantee higher η value.


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