Film Thicknesses in Circular Elastohydrodynamic Contacts

Author(s):  
J A Greenwood

A new elastohydrodynamic film thickness chart is introduced, with advantages over the Johnson chart for the true elastohydrodynamic regime. Collected results of point-contact calculations from different sources are plotted, and show excellent agreement, but do not fit an obvious power law formula.

2015 ◽  
Vol 137 (3) ◽  
Author(s):  
Thomas J. Zolper ◽  
Paul Shiller ◽  
Manfred Jungk ◽  
Tobin J. Marks ◽  
Yip-Wah Chung ◽  
...  

Siloxane-based polymers (polysiloxanes) are susceptible to temporary shear-thinning that manifests as a reduction of elastohydrodynamic film thickness with increasing entrainment speed or effective shear rate. The departure from Newtonian film thickness can be predicted with the power-law exponent ns, an indicator of the severity of shear-thinning in a polymeric fluid that is influenced by the macromolecular structure. In this paper, a combination of extant rheological and tribological models is applied to determine the power-law exponent of several polysiloxanes using film thickness measurements. Film thickness data at several temperatures and slide-to-roll ratios are used to validate the methodology for several siloxane-based polymers with alkyl and aryl branches.


1971 ◽  
Vol 93 (3) ◽  
pp. 349-361 ◽  
Author(s):  
L. D. Wedeven ◽  
D. Evans ◽  
A. Cameron

Elastohydrodynamic oil film measurements for rolling point contact under starvation conditions are obtained using optical interferometry. The experimental measurements present a reasonably clear picture of the starvation phenomenon and are shown to agree with theoretical predictions. Starvation inhibits the generation of pressure and, therefore, reduces film thickness. It also causes the overall pressure, stress, and elastic deformation to become more Hertzian. Additional experiments using interferometry illustrate: the cavitation pattern, lubricant entrapment, grease lubrication, ball spin, and edge effects in line contact.


Author(s):  
Eduardo de la Guerra Ochoa ◽  
Javier Echávarri Otero ◽  
Enrique Chacón Tanarro ◽  
Benito del Río López

This article presents a thermal resistances-based approach for solving the thermal-elastohydrodynamic lubrication problem in point contact, taking the lubricant rheology into account. The friction coefficient in the contact is estimated, along with the distribution of both film thickness and temperature. A commercial tribometer is used in order to measure the friction coefficient at a ball-on-disc point contact lubricated with a polyalphaolefin base. These data and other experimental results available in the bibliography are compared to those obtained by using the proposed methodology, and thermal effects are analysed. The new approach shows good accuracy for predicting the friction coefficient and requires less computational cost than full thermal-elastohydrodynamic simulations.


1982 ◽  
Vol 104 (3) ◽  
pp. 365-375 ◽  
Author(s):  
C. Cusano ◽  
L. D. Wedeven

The effects of artificially-produced dents and grooves on the elastohydrodynamic (EHD) film thickness profile in a sliding point contact are investigated by means of optical interferometry. The defects, formed on the surface of a highly polished ball, are held stationary at various locations within and in the vicinity of the contact region while the disk is rotating. It is shown that the defects, having a geometry similar to what can be expected in practice, can dramatically change the film thickness which exists when no defects are present in or near the contact. This change in film thickness is mainly a function of the position of the defects in the inlet region, the geometry of the defects, the orientation of the defects in the case of grooves, and the depth of the defect relative to the central film thickness.


Author(s):  
I. I. Kudish ◽  
P. Kumar ◽  
M. M. Khonsary ◽  
S. Bair

The prediction of elastohydrodynamic lubrication (EHL) film thickness requires knowledge of the lubricant properties. Today, in many instances, the properties have been obtained from a measurement of the central film thickness in an optical EHL point contact simulator and the assumption of a classical Newtonian film thickness formula. This technique has the practical advantage of using an effective pressure-viscosity coefficient which compensates for shear-thinning. We have shown by a perturbation analysis and by a full EHL numerical solution that the practice of extrapolating from a laboratory scale measurement of film thickness to the film thickness of an operating contact within a real machine may substantially overestimate the film thickness in the real machine if the machine scale is smaller and the lubricant is shear-thinning in the inlet zone.


Author(s):  
Hai-zhou Huang ◽  
Xi-chuan Niu ◽  
Xiao-yang Yuan

To investigate the thermal EHL (elastohydrodynamic lubrication) in point contact transmission, a model considering the two-dimensional surface velocity of tooth face and the running-in is proposed. The numerical solutions for pressure, temperature and film thickness distribution in the contact zone are obtained by solving equations including the Reynolds, Energy and the elastic displacement with variable dimension meshing method. The model was used to study the point contact transmission of the circular arc gear in a windlass. The main results show that it is pure rolling along the direction of tooth width, and the rolling speed plays a leading role in improving the lubricating performance and transmission efficiency of circular arc gear. The squeeze film effect makes the pressure peak tend to be gentle and the film thickness increase slightly.


Lubricants ◽  
2019 ◽  
Vol 7 (4) ◽  
pp. 31 ◽  
Author(s):  
Hazim U. Jamali ◽  
Amjad Al-Hamood ◽  
Oday I. Abdullah ◽  
Adolfo Senatore ◽  
Josef Schlattmann

The principal factors that affect the characteristics of contact problem between cam and follower vary enormously during the operating cycle of this mechanism. This includes radius of curvature, surface velocities and applied load. It has been found over the last decades that the mechanism operates under an extremely thin film of lubricant. Any practical improvement in the level of film thickness that separates the contacted surfaces represents an essential step towards a satisfactory design of the system. In this paper a detailed numerical study is presented for the cam and follower (flat-faced) lubrication including the effect of introducing an axial modification (parabolic shape) of the cam depth on the levels of film thickness and pressure distribution. This is achieved based on a point contact model for a cam and flat-faced follower system. The results reveal that the cam form of modification has considerable consequences on the level of predicted film thickness and pressure distribution as well as surface deformation.


2018 ◽  
Vol 184 ◽  
pp. 01009
Author(s):  
Florina-Carmen Ciornei ◽  
Stelian Alaci ◽  
Sorinel-Toderas Siretean ◽  
Mariana-Catalina Ciornei ◽  
Ioan-Bogdan Dragoi ◽  
...  

The complex motion from a point contact has as consequence the occurrence of a friction torsor within both spinning and rolling friction exist. Additionally, recent researches showed that the two friction moments, spinning and rolling torques, are not proportional to the normal force. Here, the power law dependency is accepted and therefore, besides the coefficients of spinning and rolling friction, the exponents from the relations friction torque-normal force should be first determined. The paper proposes as method for finding the four parameters the use of the inclined plane principle. The acceleration of a revolution body in descending motion on the inclined plane is found for four different values of the tilting angle and a system of four equations is obtained. The detailed procedure of finding the solutions of the system is presented in the present paper.


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