scholarly journals Main Cutting Force and Cutting Temperature Affected by the Tool Rake Angle Based on Orthogonal Cutting Model

2017 ◽  
Author(s):  
Wang Lingyun ◽  
Huang Honghui ◽  
Zhang Mengmeng ◽  
Wang Dan
Keyword(s):  
Cutting Force ◽  
Orthogonal Cutting ◽  
Cutting Temperature ◽  
Rake Angle ◽  
Cutting Model

scholarly journals Influence of tool edge form factor and cutting parameters on milling performance

2021 ◽  
Vol 13 (4) ◽  
pp. 168781402110090
Author(s):  
Xuefeng Zhao ◽  
Hao Qin ◽  
Zhiguo Feng
Keyword(s):  
Form Factor ◽  
Simulation Model ◽  
Cutting Force ◽  
Surface Quality ◽  
High Speed ◽  
Orthogonal Cutting ◽  
Cutting Temperature ◽  
Tool Edge ◽  
Drag Finishing ◽  
Edge Preparation

Tool edge preparation can improve the tool life, as well as cutting performance and machined surface quality, meeting the requirements of high-speed and high-efficiency cutting. In general, prepared tool edges could be divided into symmetric or asymmetric edges. In the present study, the cemented carbide tools were initially edge prepared through drag finishing. The simulation model of the carbide cemented tool milling steel was established through Deform software. Effects of edge form factor, spindle speed, feed per tooth, axial, and radial cutting depth on the cutting force, the tool wear, the cutting temperature, and the surface quality were investigated through the orthogonal cutting simulation. The simulated cutting force results were compared to the results obtained from the orthogonal milling experiment through the dynamometer Kistler, which verified the simulation model correctness. The obtained results provided a basis for edge preparation effect along with high-speed and high effective cutting machining comprehension.

A Metallo-Thermomechanically Coupled Analysis of Orthogonal Cutting of AISI 1045 Steel

2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Hongtao Ding ◽  
Yung C. Shin
Keyword(s):  
Experimental Data ◽  
Cutting Force ◽  
Orthogonal Cutting ◽  
Cutting Temperature ◽  
Chip Morphology ◽  
Machining Process ◽  
Coupled Analysis ◽  
Aisi 1045 Steel ◽  
Aisi 1045 ◽  
1045 Steel

Materials often behave in a complicated manner involving deeply coupled effects among stress/stain, temperature, and microstructure during a machining process. This paper is concerned with prediction of the phase change effect on orthogonal cutting of American Iron and Steel Institute (AISI) 1045 steel based on a true metallo-thermomechanical coupled analysis. A metallo-thermomechanical coupled material model is developed and a finite element model (FEM) is used to solve the evolution of phase constituents, cutting temperature, chip morphology, and cutting force simultaneously using abaqus. The model validity is assessed using the experimental data for orthogonal cutting of AISI 1045 steel under various conditions, with cutting speeds ranging from 198 to 879 m/min, feeds from 0.1 to 0.3 mm, and tool rake angles from −7 deg to 5 deg. A good agreement is achieved in chip formation, cutting force, and cutting temperature between the model predictions and the experimental data.

Effect of Minimum Quantity Lubrication to Prediction of Cutting Temperature Distribution in Turning Material AISI-1045

2020 ◽  
Vol 902 ◽  
pp. 97-102
Author(s):  
Tran Trong Quyet ◽  
Pham Tuan Nghia ◽  
Nguyen Thanh Toan ◽  
Tran Duc Trong ◽  
Luong Hong Sam ◽  
...  
Keyword(s):  
Temperature Distribution ◽  
Shear Zone ◽  
Orthogonal Cutting ◽  
Cutting Temperature ◽  
Chip Thickness ◽  
Minimum Quantity Lubrication ◽  
Minimum Quantity ◽  
The Difference ◽  
Secondary Shear Zone ◽  
Cutting Model

This paper presents a prediction of cutting temperature in turning process, using a continuous cutting model of Johnson-Cook (J-C). An method to predict the temperature distribution in orthogonal cutting is based on the constituent model of various material and the mechanics of their cutting process. In this method, the average temperature at the primary shear zone (PSZ) and the secondary shear zone (SSZ) were determined for various materials, based on a constitutive model and a chip-formation model using measurements of cutting force and chip thicknes. The J-C model constants were taken from Hopkinson pressure bar tests. Cutting conditions, cutting forces and chip thickness were used to predict shear stress. Experimental cutting heat results with the same cutting parameters using the minimum lubrication method (MQL) were recorded through the Testo-871 thermal camera. The thermal distribution results between the two methods has a difference in value, as well as distribution. From the difference, we have analyzed some of the causes, finding the effect of the minimum quantity lubrication parameters on the difference.

Modeling and Experiment of the Cutting Force for Aluminium Alloy Work-Piece

2012 ◽  
Vol 268-270 ◽  
pp. 422-425
Author(s):  
Mu Lan Wang ◽  
Jun Ming Hou ◽  
Bao Sheng Wang ◽  
Wen Zheng Ding
Keyword(s):  
Finite Element ◽  
Aluminium Alloy ◽  
Cutting Force ◽  
Orthogonal Cutting ◽  
Experimental Period ◽  
Production Costs ◽  
Work Piece ◽  
Force Model ◽  
Oblique Cutting ◽  
Cutting Model

The application of Finite Element Method (FEM) in cutting force model for Aluminium alloy work-piece is useful to reduce the production costs and shorten the experimental period. Firstly, the theoretical model of the orthogonal cutting and the oblique cutting are analyzed in this paper. And then, the corresponding finite element models are theoretically constructed. By comparing the results, the following conclusions are drawn: with the increase of the cutting thickness, the cutting force increasing is in an enhancement tendency. The oblique cutting model of overall tool is more conductive to the subsequent runout and the flutter analysis.

Analysis of Cutting Forces in Precision Turning Based on Oblique Cutting Model

2010 ◽  
Vol 97-101 ◽  
pp. 1961-1964 ◽  
Author(s):  
Wei Guo Wu ◽  
Gui Cheng Wang ◽  
Chun Gen Shen
Keyword(s):  
Cutting Force ◽  
Cutting Forces ◽  
Orthogonal Cutting ◽  
Differential Method ◽  
Force Model ◽  
Cutting Force Model ◽  
Linear Change ◽  
Oblique Cutting ◽  
Precision Turning ◽  
Cutting Model

In this work, the prediction and analysis of cutting forces in precision turning operations is presented. The model of cutting forces is based on the oblique cutting force model which was rebuilt by two coordinate conversions from the orthogonal cutting model. Then the cutting field in precision turning was divided into two fields which are characterized as curve change and linear change on cutter edge and they were modeled respectively. Cutting field of cutter nose was modeled by differential method and its cutting force distribution is predicted by the proposed method. The predicted results for the cutting forces are in agreement with the experimental results under a variety of operation variables, including changes in the depths of cut and in the feedrate.

Orthogonal Cutting of Biological Soft Tissue with Single Cutting Edge

2011 ◽  
Vol 121-126 ◽  
pp. 283-287
Author(s):  
Li Ying Gao ◽  
Qin He Zhang ◽  
Ming Liu
Keyword(s):  
Soft Tissue ◽  
Cutting Force ◽  
Orthogonal Cutting ◽  
Cutting Speed ◽  
Force Model ◽  
Porcine Liver ◽  
Tissue Cutting ◽  
Cutting Model ◽  
Biological Soft Tissue ◽  
Cutting Speeds

An orthogonal cutting model for investigating indentation type cutting of soft tissue was established, and the cutting force model was constructed theoretically based on fracture mechanics. A planar biological soft tissue cutting experimental setup was designed and developed to realize soft tissue cutting. Cutting experiments using orthogonal cutting blades were performed on fresh porcine liver at different cutting speeds. It was experimentally shown that the cutting speeds and the blade rake angles have significant effects on the penetration force and cutting force. Finally, a regression equation was obtained to explain the relationship among cutting force, cutting speed, and rake angle. These findings provide new insight into the biological soft tissue cutting.

Cutting Tool Parameters of Cylindrical Skiving Cutter With Sharpening Angle for Internal Gears

2017 ◽  
Vol 139 (3) ◽  
Author(s):  
Ichiro Moriwaki ◽  
Tsukasa Osafune ◽  
Morimasa Nakamura ◽  
Masami Funamoto ◽  
Koichiro Uriu ◽  
...  
Keyword(s):  
Cutting Tool ◽  
Orthogonal Cutting ◽  
Three Dimensional ◽  
Rake Angle ◽  
Axial Position ◽  
Depth Of Cut ◽  
High Productivity ◽  
Long Time ◽  
Negative Clearance ◽  
Cutting Model

Gear skiving is a technique proposed a long time ago for cutting internal gears at high productivity. Until recently, many problems have prevented its widespread use. With current technological breakthroughs, however, skiving is drawing attention again. The present paper describes cutting tool parameters, which could be vital for the optimum design of skiving cutters. Cutting tool parameters include depth of cut, rake angle, and clearance angle at each point on a cutting edge. They continuously change with progress in the cutting process. The parameters are defined on the basis of an oblique cutting model, which is a three-dimensional extension of an orthogonal cutting model. The example calculations in this study revealed the following features: Although rake angles almost always remain negative, clearance angles remain positive. At the points where clearance angles are large, depths of cut are large, but rake angles are small (i.e., largely negative). The decrease in shaft angle between the cutter and working blank axes increases depths of cut and clearance angles, while reducing rake angles (i.e., yields largely negative rake angles). Meanwhile, the increase in cutter tool face offset; i.e., the axial position of a tool face measured from a reference point on the conjugate pinion, narrows the area where depths of cut and clearance angles are small, but rake angles become largely negative. These parameters could be useful for evaluating tool cutting efficiencies in internal gear skiving.

Analytical Prediction of Three Dimensional Cutting Process—Part 1: Basic Cutting Model and Energy Approach

1978 ◽  
Vol 100 (2) ◽  
pp. 222-228 ◽  
Author(s):  
E. Usui ◽  
A. Hirota ◽  
M. Masuko
Keyword(s):  
Cutting Force ◽  
Chip Formation ◽  
Single Point ◽  
Orthogonal Cutting ◽  
Three Dimensional ◽  
Analytical Prediction ◽  
Forming Process ◽  
Proposed Model ◽  
Edge Based ◽  
Cutting Model

The paper proposes a new model of chip forming process in three dimensional cutting with single point tool, in which the process is interpreted as a piling up of orthogonal cuttings along the cutting edge. Based upon the proposed model, an energy method similar to the upper bound approach, which enables to predict the chip formation and the three components of cutting force by using only the orthogonal cutting data, is developed. The method is also applied to predict chip formation and cutting force in oblique cutting, plain milling, and groove cutting operations.

The Coupling Thermal and Mechanical Analysis of Machining Aluminum Alloy Work-Piece Based on FEM

2013 ◽  
Vol 468 ◽  
pp. 20-23
Author(s):  
Mu Lan Wang ◽  
Jun Ming Hou ◽  
Bao Sheng Wang
Keyword(s):  
Finite Element ◽  
Aluminum Alloy ◽  
Cutting Force ◽  
Digital Simulation ◽  
Three Dimensional ◽  
Cutting Temperature ◽  
Element Model ◽  
Depth Of Cut ◽  
Work Piece ◽  
Cutting Model

The Cutting force and cutting temperature are the important factors which can affect the quality and accuracy of the aluminum alloy work-pieces. Based on the theoretical analysis of the cutting force and cutting temperature, the three-dimensional Finite Element Model (FEM) with the overall tool is established. The corresponding results of the digital simulation were researched, and the cutting force and cutting temperature were analyzed. The cutting temperature and cutting force changes were compared by altering the axial depth of cut and the feed rate. Keywords: Oblique cutting model, Finite Element Method (FEM), Cutting temperature, Cutting force, Aluminum alloy work-piece

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