scholarly journals Digitalization in the Educative Process Specialists for Gas Pumping Stations

Author(s):  
Alexei N. Orberg ◽  
Vladimir B. Soudarev

Due to enormous material losses in the case of emergency, it is vital to ensure the operation reliability of the natural gas pipeline compressor stations (CS). The risk of breakdown is rather high for gas turbines (GT) with total operation time approaching the design-estimated life and particularly for those in which the actual period of operation exceeds this value. Over 25% of turbine drives working on natural gas transportation net in Russia have exceeded their design life [1]. For instance, around 600 gas turbines of the GTC-10-4 type (10MW power) are still in service despite their 120,000–160,000 hours of operation (more than 1,000 gas turbines GTC-10 type have been made and installed at natural gas pumping stations in the seventies in Russia). These gas turbines contain several critical components. Most of them are related to the high temperature parts, including inner high-temperature turbine casing (ITC). This ITC is a kind of a collector (duct) connecting a combustion chamber outlet and the turbine’s entry. Combined with an insulation layer, it serves as a protective shield for outer (main) turbine casing against the effect of hot gases. Notwithstanding the fact that the GTC-10-4 turbine has a modest inlet gas temperature (TIT∼800°C), there are various problems with the ITC shape and state during the turbine’s operation. The ITC operates under conditions of dramatic temperature changes, pressure drops, extended periods of high temperature. All these factors can cause the ITC shell deformations, which results in poor turbine performances. Regular maintenance inspections including opening a turbine do not permit to establish reasons for dramatic changes in the ITC shape. A detailed numerical analysis has been performed to better understand the ITC dynamics over its service period of operation. Moreover, it should be observed that ITC forms a flow prior to entering a turbine. Then, gas flow is directed to the first stage nozzles of the turbine. Advanced numerical flow investigation methods were applied to improve hot gas distribution in front of the turbine. A considerable decrease in velocity nonuniformity was achieved both radially and circumferentially through the ITC shape optimization. Great need in this component stimulated introduction of a new manufacturing technology aimed at production of new ITCs and replacement of numerous defective ones still used at natural gas pumping stations across Russia. Results of thermo-deformation analysis and numerical flow investigation for various ITC configurations are presented in the paper. It also contains proposals for improving the state of the ITC and outer turbine casing (OTC) in the result of the fixing unit development and applying a new insulation material.


2020 ◽  
Vol 10 (86) ◽  
Author(s):  
Kristina Rud ◽  
◽  
Ihor Polishсhuk ◽  

Currently, manufacturers and operating organizations seek to operate gas turbine engines (GTE) as part of gas pumping stations from their technical condition. This allows you to reduce the cost of operation, increase the service life, reduce labor costs for maintenance, timely repair. Of great importance in this regard is the equipment of units with modern systems that allow you to diagnose the technical condition in the process of their work, among which a special place is occupied by vibration diagnostics with modern means of analog and digital computers. Unlike aircraft engines, turbine units of gas pumping stations are an object where vibration diagnostics can be implemented in its entirety. This is due to the operation of turbines in almost the same modes for a long time, which allows you to organize the so-called trend control of any feature or set of them used for diagnostic purposes. In some industries, maintenance is the second largest or even the largest element of operating costs and thus becomes a priority for cost control. Equipment failure affects not only the availability of the installation, but also the safety, environment and product quality. It can also affect customer service in terms of missed deadlines and loss of trust. The complexity and cost of modern installations and equipment means that monitoring the condition of installations is now a much more cost-effective option. Although many industries still respond to maintenance because there are no advanced costs, they pay a price due to increased downtime or loss of production. Vibration monitoring is still perhaps the most widely used method of predictive maintenance and, according to a rare with the exception, it can be applied to a wide range of rotating equipment. Vibration monitoring allows you to determine the condition of the equipment during its operation and to identify those elements that begin to show signs of wear before they really fail, sometimes catastrophically. With this approach, unplanned downtimes are reduced or eliminated, which increases the availability and efficiency of the installation and reduces costs in addition to an experienced vibration analyzer. However, in the case of rolling bearings, the characteristic vibrating signatures are often formed in the form of modulation of the basic frequencies of the bearings. This can be used to advantage, and vibration control software is often designed to detect these characteristics and provide early warning of an approaching problem. This usually takes the form of a demodulation of the signal and the envelope spectrum, indicating early deterioration of the rolling / sliding surface of the contact surfaces.


Author(s):  
A. V. Sudarev ◽  
Y. I. Zakharov ◽  
E. D. Vinogradov ◽  
S. Vesely ◽  
G. Poslushny

The exhaust of nitrogen oxides into atmosphere is the most stringent environmental challenge in the operation of gas pipeline gas turbine plants. In 1991–1993 NITI EM along with EKOL retrofitted over 170 GTK-10 and GT-750-6 type gas turbine combustors of the “Tyumentransgas” and “Transit” (Czech Republic) gas transmission enterprises. Operations were carried out directly at the gas pumping stations. Emissions of the retrofitted units are within a range of 135–175 mg/Nm3 of oxides of nitrogen (NOx) referred to 15% O2 and carbon monoxide (CO) content of the exhaust gases does not exceed 100 mg/Nm3, at 15% O2.


Author(s):  
Yuriy Spirin ◽  
Vladimir Puntusov

In the Kaliningrad region there are about 70 % of all polder lands in Russia. On these lands with high potential fertility, it is advisable to intensive agriculture. The area for the average moisture year is an area with excessive moisture, which indicates the need to maintain the rate of drainage on agricultural land. Many different factors play a role in ensuring the drainage rate, one of which is pumping stations and pumping equipment installed on them. An important parameter in the use of pump-power equipment is energy consumption, since in this industry it is a considerable expense item. Improving the energy efficiency of pumping stations on polders is a pressing issue today. At the majority of polder pumping stations, domestic power pumping equipment is installed with excess power and head of 4–8 meters, and a new one is selected based on the maximum possible head in a given place. In the Kaliningrad region, the energy efficiency of polder pumping equipment has never been analyzed. In this paper, a statistical processing of the geodesic pressure of water at the polder pumping stations of the Slavsk region for 2000–2002 was carried out. On the basis of these data and data on the hydraulic characteristics of pressure pipelines, the calculated water pressures were determined for the rational selection of pumping equipment. The calculation of the economic efficiency of pumps with optimal power compared with pumps of excess capacity. The results of the study can serve as a justification for the transition to the pumping equipment with less power and pressure, which will lead to a decrease in the cost of money for electricity.


2017 ◽  
Vol 16 (5) ◽  
pp. 1071-1079 ◽  
Author(s):  
Andrei-Mugur Georgescu ◽  
Sanda-Carmen Georgescu ◽  
Remus Alexandru Madularea ◽  
Diana Maria Bucur ◽  
Georgiana Dunca

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