Microstructural examinations of Al-Si alloys intended to manufacture IC
engine components revealed a complex phase composition in all samples.
Polyhedral crystals of primary silicon were detected in Al-12.5Si alloy,
besides the ?-Al phase, eutectic silicon, and several intermetallic phases,
identified in the cast samples of both alloys. Better tensile properties
were found for samples of Al-11Si. Predominantly intercrystalline fracture
with features of ductile failure was observed in both alloys. In as-cast
specimens of Al-11Si alloy, the cracks were formed by the decohesion
mechanism between the particles of the intermetallic phase AlCuFeNi and ?-Al
phase. The microcracks initiated on the interface were spread along the
branches of ?-Al15(Fe,Mn,Cu)3Si2 particles. After T6 treatment of Al-11Si
alloy, almost half the intermetallics quantity presented Al3Ni phase, while
the iron-based phases were observed in a small amount. Spheroidized eutectic
silicon, less portion of Al5Cu2Mg8Si6, and a more considerable quantity of
Al3(Fe,Mn,Cu,Ni,Co) were detected for T6 specimens of Al-12.5Si alloy. The
rounded crystals of eutectic silicon contributed to the improvement of their
tensile properties. Larger and deeper dimples of mostly polygonal shapes
were observed in the samples of Al-11Si alloy after T6 treatment. The
microcracks have occurred at the boundary of the intermetallic phase/?-Al
solid solution.