Minimum Cutting Depth and Cutting Depths’ Effects to Chip’s Shape and Size in Orthogonal Cutting of CFRP

2022 ◽  
Vol 1 (1) ◽  
pp. 1
Author(s):  
Emmanuel De Luycker ◽  
Fréderic Lachaud ◽  
Farid Miah
Keyword(s):  
Orthogonal Cutting ◽  
Cutting Depth ◽  
Shape And Size

Finite Element and Experimental Analysis of Edge Defects Formation during Orthogonal Cutting of SiCp/Al Composites

2012 ◽  
Vol 500 ◽  
pp. 146-151 ◽  
Author(s):  
Ning Hou ◽  
Li Zhou ◽  
Shu Tao Huang ◽  
Li Fu Xu
Keyword(s):  
Finite Element ◽  
Chip Formation ◽  
Defect Formation ◽  
Orthogonal Cutting ◽  
Cutting Speed ◽  
Rake Angle ◽  
Critical Transition ◽  
Cutting Depth ◽  
Edge Defect ◽  
Edge Defects

In this paper, a finite element method was used to dynamically simulate the process of the edge defects formation during orthogonal cutting SiCp/Al composites. The influence of the cutting speed, cutting depth and rake angle of the PCD insert on the size of the edge defects have been investigated by using scanning electron. According to the simulated results, it can be provided that the cutting layer material has an effect on transfer stress and hinder the chip formation in the critical transition stage, and the critical transition point and distance are defined in this stage. The negative shear phenomenon is found when the chip transit to the edge defects in the flexure deformation stage, so the process of the chip formation is the basis of the edge defects formation. In addition, the relationship between the nucleation and propagation direction of the crack and the variation of the edge defect shape on the workpiece was investigated by theory, and it found that the negative shear angle formation is the primary cause of the edge defect formation. A mixed mode crack is found in the crack propagation stage. The sizes of edge defects were measured by the experiment and simulation, and the edge defect size decrease with the increasing of tool rake angle, while increase with increasing cutting depth and cutting speed.

scholarly journals Machinability of Stone—Plastic Materials During Diamond Planing

2019 ◽  
Vol 9 (7) ◽  
pp. 1373 ◽  
Author(s):  
Zhaolong Zhu ◽  
Dietrich Buck ◽  
Xiaolei Guo ◽  
Pingxiang Cao ◽  
Mats Ekevad
Keyword(s):  
Chip Formation ◽  
Orthogonal Cutting ◽  
Cutting Edge ◽  
Cutting Depth ◽  
Normal Forces ◽  
Plastic Composite ◽  
Chip Shape ◽  
Plastic Materials ◽  
Cutting Heat ◽  
Von Mises

This paper investigated the machinability of a stone–plastic composite (SPC) via orthogonal cutting with diamond cutters. The objective was to determine the effect of cutting depth on its machinability, including cutting forces, heat, chip formation, and cutting quality. Increased cutting depth promoted an increase in both frictional and normal forces, and also had a strong influence on the change in normal force. The cutting temperatures of chips and tool edges showed an increasing trend as cutting depth increased. However, the cutting heat was primarily absorbed by chips, with the balance accumulating in the cutting edge. During chip formation, the highest von Mises strain was mainly found in SPC ahead of the cutting edge, and the SPC to be removed partially passed its elastic limit, eventually forming chips with different shapes. Furthermore, the average surface roughness and the mean peak-to-valley height of machined surfaces all positively correlated to an increase in cutting depth. Finally, with an increase in cutting depth, the chip shape changed from tubular, to ribbon, to arc, to segmental, and finally, to helical chips. This evolution in chip shape reduced the fluctuation in cutting force, improving cutting stability and cutting quality.

scholarly journals Effect of Different Cutting Depths to the Cutting Forces and Machining Quality of CFRP Parts in Orthogonal Cutting: A Numerical and Experimental Comparison

2018 ◽  
Author(s):  
Farid Miah ◽  
Emmanuel De-Luycker ◽  
Frederic Lachaud ◽  
Yann Landon ◽  
Robert Piquet
Keyword(s):  
Orthogonal Cutting ◽  
Research Work ◽  
Fiber Reinforced Polymer ◽  
Carbon Fiber Reinforced Polymer ◽  
Experimental Comparison ◽  
Homogeneous Material ◽  
Cutting Depth ◽  
Reinforced Polymer ◽  
Thrust Forces

The necessity of understanding the influence of cutting variables in orthogonal cutting of Carbon Fiber Reinforced Polymer (CFRP) is vital because of their significant influences to the quality of manufactured parts. In this present research work the influences of different cutting depths to the cutting and thrust forces have been analyzed and a comparison between an equivalent homogeneous material (EHM) macro-model and experimental results have been made. The reasons of the beginning high cutting and thrust forces have been studied and explained. The post analysis of the experimental machined surfaces has been done to analyze the generated surface roughness and fiber-matrix interface crack generation. Five different cutting depths and four individual fiber orientations have been tested both numerically and experimentally. Significant influence of cutting depths to the cutting force has been found and the surface quality of newly generated machined part is discovered as a function of cutting depth and fiber orientation.

Experiment Study of Adiabatic Shear Critical Conditions in Orthogonal Cutting of Fe-36Ni Invar Alloy

2011 ◽  
Vol 305 ◽  
pp. 198-201
Author(s):  
Guo He Li ◽  
Hou Jun Qi ◽  
Bing Yan
Keyword(s):  
Orthogonal Cutting ◽  
Cutting Speed ◽  
Chip Morphology ◽  
Rake Angle ◽  
Adiabatic Shear ◽  
Invar Alloy ◽  
Critical Conditions ◽  
Cutting Depth ◽  
Deformation Coefficient ◽  
Cutting Experiments

Orthogonal cutting experiments of Fe-36Ni invar alloy are performed. The change of chip morphology with cutting conditions are investigated through metallurgical observation, and the critical cutting speed of adiabatic shear for Fe-36Ni invar alloy at different cutting depths and rake angles are given. In addition, the characteristic of chip deformation before the occurrence of adiabatic shear is also analyzed. The results show that the critical cutting speed decreases with the increase of cutting depth and hardness, but increases with the increase of rake angle. The deformation coefficient tends to a constant value with the increase of cutting speed.

scholarly journals Chip formation processes based on orthogonal processing of polymer composite materials

2021 ◽  
Vol 2131 (4) ◽  
pp. 042018
Author(s):  
A Volkovsky ◽  
V Makarov
Keyword(s):  
Composite Materials ◽  
Polymer Composite ◽  
Orthogonal Cutting ◽  
Cutting Edge ◽  
Cutting Conditions ◽  
Polymer Composite Materials ◽  
Vibration Acceleration ◽  
Cutting Depth ◽  
Cutting Rate ◽  
Tool Cutting

Abstract This paper presents the results of the study of processes occurring in the cutting zone during the processing of polymer composite materials. The research included determining the effects of orthogonal cutting conditions, such as the cutting depth t and cutting rate v, on the tangential component Pz of the cutting force, the length lc of chips, as well as the vibration acceleration W, to clarify the results previously submitted to the scientific community and obtain new data. The study included 12 experiments for different cutting conditions with the cutting depth t varying in the range of 0.1—0.4 mm and the cutting rate — in the range of 6.7—30.2 m/min. The experimental results allowed to determine a range of cutting rates that lead to a low level of elastic deformations of reinforcing fibers. Based on the dynamics of increasing cutting forces in various cutting conditions, tool cutting edge wear, type and length of chips, as well as the vibration acceleration dynamics, we have found that reinforcing composite material fibers accumulate on the tool cutting edge, while elastic fracture of these fibers causes defect formation on the processed surface. The analysis allows giving recommendations on the need for research in the field of abrasive machining with rigid grinding wheels due to the highest hardness of the cutting tool surface, increased machining speed and the possibility of self-sharpening during tool wear.

Experimental Study and Theory Prediction on Adiabatic Shear Critical Conditions of Fe-36Ni Invar Alloy

2011 ◽  
Vol 188 ◽  
pp. 110-115
Author(s):  
Guo He Li ◽  
Min Jie Wang
Keyword(s):  
Experimental Study ◽  
Chip Formation ◽  
Orthogonal Cutting ◽  
Cutting Speed ◽  
Rake Angle ◽  
Adiabatic Shear ◽  
Invar Alloy ◽  
Critical Conditions ◽  
Cutting Depth ◽  
Cutting Experiments

Orthogonal cutting experiments of Fe-36Ni invar alloy are performed to investigate the influence of cutting conditons on adiabtic shear, which occurs in the process of chip formation of many materials. It is found that the cutting speed, cutting depth and rake angle all have influence on adiabatic shear and there is a critical cutting speed at which the adiabatic shear appears. By metallurgical observation, the critical cutting speed under different cutting depth and rake angles are given. A model based on linear pertubation analysis is used to predict the adiabatic shear critical ctting conditions of Fe-36Ni invar alloy. The comparison of prediction results and that of expriments shows that this prediction model is available.

Reserch on Cutting Depth Effect in Cutting Process

2011 ◽  
Vol 128-129 ◽  
pp. 251-254
Author(s):  
Zhao Wei Dong ◽  
Xiao Hang Wan ◽  
Shu Jun Li ◽  
Sheng Yong Liu
Keyword(s):  
Residual Stress ◽  
Cutting Forces ◽  
Orthogonal Cutting ◽  
Fem Analysis ◽  
Work Piece ◽  
Cutting Depth ◽  
Depth Effect ◽  
Chip Breaking ◽  
The Status ◽  
Cutting Model

In the cutting procedure, the cutting depth influences cutting forces, chip breaking, chip shaping, and the distribution status of residual stress. The two-dimension heat-mechanic coupling orthogonal cutting model is established with the FEM analysis software by use of the Lagrange quality point coordinate system description method in this paper. This paper simulates a typical work-piece chip breaking process with different cutting depth, which gets the cutting forces curves and the total status of residual stress distribution and the status.

An Experimental Study of Orthogonal Cutting of SiCp/Al Composites: Cutting Forces Analysis

2012 ◽  
Vol 500 ◽  
pp. 230-235
Author(s):  
Shu Tao Huang ◽  
Li Zhou ◽  
Jin Lei Wang
Keyword(s):  
Cutting Force ◽  
Orthogonal Cutting ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Rake Angle ◽  
Mechanical And Thermal Properties ◽  
Cutting Depth ◽  
Metal Parts ◽  
Orthogonal Machining ◽  
Rapid Tool

Due to the superior mechanical and thermal properties of SiCp/Al composites, their poor machinability has been the main deterrent to their substitution for metal parts. Machining of SiCp/Al composites has been considerably difficult because the extremely abrasive nature of SiC reinforcements causes rapid tool wear. In this paper, an experiment was carried out to investigate the influence of the cutting speed, cutting depth and tool rake angle on cutting force during orthogonal machining of SiCp/Al composites. The results indicate that the cutting depth is one of the main cutting parameters that affect the cutting force, while the cutting speed and tool rake angle have no significant effects on the cutting force.

scholarly journals Fracture energy for orthogonal cutting in unidirectional CFRP at different cutting directions

2022 ◽  
Vol 1217 (1) ◽  
pp. 012011
Author(s):  
A N Amir ◽  
H Ghazali ◽  
H Wang ◽  
L Ye ◽  
N A Fadi ◽  
...  
Keyword(s):  
Fracture Toughness ◽  
Fracture Energy ◽  
Cutting Forces ◽  
Orthogonal Cutting ◽  
Rake Angle ◽  
Balance Model ◽  
Fracture Mechanisms ◽  
Cutting Depth ◽  
Fibre Direction ◽  
Cfrp Laminate

Abstract A unidirectional carbon fibre reinforced polymer (CFRP) laminate is a composite material made up of strong parallel carbon fibres incorporated in a polymer matrix such as epoxy to provide high stiffness and strength in the fibre direction of the laminate. Unfortunately, the interlaminar or intralaminar plane of this material has a low resistance to damages as the fracture toughness of a unidirectional CFRP laminate is related to the energy dissipation during the orthogonal cutting. The aim of this study is on cutting a unidirectional CFRP along the longitudinal or transverse directions, characterizing orthogonal cutting forces and the related fracture energy. Orthogonal cutting is performed using braised carbide tools for a range of cutting depth of 10-100 ³m with a rake angle of 30° to quantify the cutting forces and to observe the fracture mechanisms. The fibre orientations have a significant impact on surface bouncing-back. For some fibre orientations, the energy balance model is applicable, deducting the reasonable value of fracture toughness due to high normal force (F t). Fibre subsurface damage and cutting forces during cutting are found to be strongly influenced by the cutting depth. The input energy of cutting is released in form of new surface energy, fibre breakage, high bending energy, and chip fracture energy.

The Alteration of the Pore Spaces in Sandstones

1973 ◽  
Vol 31 ◽  
pp. 210-211
Author(s):  
R. E. Ferrell ◽  
G. G. Paulson
Keyword(s):  
Electron Microscope ◽  
Scanning Electron Microscope ◽  
The Other ◽  
Coarse Grained ◽  
Depositional Fabric ◽  
Soluble Components ◽  
Scanning Electron ◽  
Shape And Size

The pore spaces in sandstones are the result of the original depositional fabric and the degree of post-depositional alteration that the rock has experienced. The largest pore volumes are present in coarse-grained, well-sorted materials with high sphericity. The chief mechanisms which alter the shape and size of the pores are precipitation of cementing agents and the dissolution of soluble components. Each process may operate alone or in combination with the other, or there may be several generations of cementation and solution.The scanning electron microscope has ‘been used in this study to reveal the morphology of the pore spaces in a variety of moderate porosity, orthoquartzites.

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