scholarly journals Field-circuit modelling of an advanced welding transformer with two parallel rectifiers

2015 ◽  
Vol 64 (2) ◽  
pp. 249-257 ◽  
Author(s):  
Lyudmila Sakhno ◽  
Olga Sakhno ◽  
Simon Dubitsky

Abstract The new topology of three-winding welding transformer is proposed. Each secondary winding is connected in parallel through the separate bridge rectifier to the welding arc. The main feature of the proposed device is parallel working of two secondary windings with different rated voltage. The advantage is nonlinear transformation ratio of current that provides unprecedented power efficiency. The self- and mutual leakage inductances, which are important in power conversion, are calculated by 2D FEA model. The operational current of the device is modelled numerically via P-Spice simulator. The proposed topology is up to 30% more power effective than conventional welding transformer provided that the leakage inductances of primary and secondary windings are correctly fitted. This transformer is used for manual arc welding

2018 ◽  
Vol 69 (7) ◽  
pp. 1826-1829
Author(s):  
Claudiu Babis ◽  
Augustin Semenescu ◽  
Oana Roxana Chivu ◽  
Maria Alina Gligor ◽  
Gabriel Iacobescu ◽  
...  

The occupational risk assessment of a machine building company must cover each activity and workstation, taking into account each component of the production system (work system), each workload, work equipment and the work environment. This assessment is an extremely complicated and complex issue since the production system of such an enterprise is particularly complex and complicated. Welding assembly is a highly polluting technology process, especially of the atmosphere and soil. The formation of gases in the welding process is the result of burning of the electrodes, powders, forming the molten metal bath and making the weld seam. Welding operators are exposed to smoke and toxic gases resulting from the welding process, which can in many cases be hazardous to health. Many acute intoxications that may be caused by excessive exposure to or short exposure to smoke and gas resulting from the welding process have been studied over time. In the paper are presented the elements of risk related to the welding process and the most widespread occupational diseases that can occur in the ranges of the welding operators. The following are presented the noxious emissions from welding and are determined by a practical method the emission of noxious at welding deposition of a welding sample, using the manual arc welding process with coated electrode.


Electronics ◽  
2019 ◽  
Vol 8 (1) ◽  
pp. 66 ◽  
Author(s):  
Amad Ud Din ◽  
Muhammad Kamran ◽  
Waqar Mahmood ◽  
Khursheed Aurangzeb ◽  
Abdulaziz Saud Altamrah ◽  
...  

In this research work, we investigated a dual switch (DS) active rectifier for the piezoelectric (PE) energy scavenging system. In the proposed DS active rectifier configuration, two extra switches are shunted across the PE transducer which helps the PE transducer’s capacitor in charging and discharging which results in maximum power extraction from the PE transducer. Moreover, in the proposed rectifier configuration comparator controlled active diodes are used instead of conventional/passive diodes to minimize the threshold voltage V T H drop. The proposed DS active rectifier design is fabricated in a 1-poly 6-metal 180-nm standard CMOS process. The simulation and measured results of the proposed DS active rectifier design have the better power conversion efficiency (PCE) of 91.5 %, which definitely helps in extracting more power than the conventional full bridge rectifier (FBR).


2020 ◽  
Vol 861 ◽  
pp. 122-126
Author(s):  
Xing Hui Li

Welding electrode arc welding, upside welding, single side welding, double side forming welding operation technology is the most difficult welding process in manual arc welding operation. It is an operation technology that senior welding operators must master, and it reflects the technical level of the welding welder. . In this paper, the welding operation essentials and operation skills of backing welding, filling welding and cover welding are studied for the welding operation of the back welding test board, which creates a theoretical basis for the improvement of the welding operator's operation skills.


2017 ◽  
Vol 265 ◽  
pp. 762-766 ◽  
Author(s):  
E.B. Votinova ◽  
M.P. Shalimov

The article addresses the mathematical model of manual arc welding with coated electrodes, based on complete material balance, the model is a three equation system. The first equation describes the interaction between average and partial transition coefficients; the second equation shows the transition of an element from the metal phase; the third one characterizes the reduction of an element from the slag phase. The results of modeling for base and rutile electrode are given. The convergence of experimental data and calculations is shown. The regressionequations to calculate the parameters required for forecasting the composition of overlaying metal and weld metal in manual arc welding are listed.


2020 ◽  
Vol 989 ◽  
pp. 747-752
Author(s):  
Marat R. Fatkullin ◽  
Ayrat M. Fayrushin ◽  
Rif G. Rizvanov

Now, one of the most pressing issues in the development of petroleum engineering is increasing the efficiency of apparatus and machines, as well as reducing material, energy and labor resources. During operation, oil-refining equipment over time destroyed by welded joints due to the impact of power and temperature loads, corrosion, and other factors. The cause of damage in welded joints of oil and gas equipment can be justified by the occurrence in them of structural heterogeneity and residual stresses during and after welding. Today manual arc welding is almost the only applicable in the repair of equipment for oil and gas processing, which require welding operations. The high temperature source of energy and the difference in deformation properties of parts are the cause of the occurrence of substantial residual stresses, which cause a change in shape, a significant decrease in strength, a decrease in the corrosion resistance of the metal, which adversely affects the durability and reliability of the structure. At present, the technology of repair with due to manual arc welding with the concomitant heating of the defective area and subsequent heat treatment is used. A complex of simultaneously proceeding processes accompanies the welding process: thermal effects on the metal in the heat-affected zone, metallurgical processes in the weld pool and crystallization of the metal in the weld pool. The repair technology presented by us, which consists in a combination of ultrasonic shock vibrations and forced cooling during the welding process, allows to improve the mechanical properties of the welded joint, as well as to refuse to carry out heating during welding and subsequent heat treatment.


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