scholarly journals Characterization Of Oxide Layers Formed On 13CrMo4-5 Steel Operated For A Long Time At An Elevated Temperature

2015 ◽  
Vol 60 (3) ◽  
pp. 1783-1788 ◽  
Author(s):  
M. Gwoździk

Abstract The paper contains results of studies into the formation of oxide layers on 13CrMo4-5 (15HM) steel long-term operated at an elevated temperature. The oxide layer was studied on a surface and a cross-section at the inner and outer surface of the tube wall. The 13CrMo4-5 steel operated at the temperature of 470°C during 190,000 hours was investigated. X-ray structural examinations (XRD) were carried out, microscope observation s using an optical, scanning microscope were performed. The native material chemical composition was analysed by means of emission spark spectroscopy, while that of oxide layers on a scanning microscope (EDS). The studies on the topography of the oxide layers comprised studies on the roughness plane, which were carried out using a AFM microscope designed for 2D and 3D studies on the surface. Mechanical properties of the oxide layer – steel (substrate) were characterised on the basis of scratch test. The adhesion of oxide layers, friction force, friction coefficient, scratching depth were determined as well as the force at which the layer was delaminated.

2015 ◽  
Vol 227 ◽  
pp. 397-400
Author(s):  
Monika Gwoździk

The paper contains results of studies on the formation of oxide layers on steel long-term operated at an elevated temperature. The oxide layer was studied on a surface and a cross-section at the inner surface of the tube wall. Thorough examinations of the oxide layer carried out on the inside surface of tube wall comprised:microscopic examinations of the oxide layer were performed using an Olympus GX41 optical microscope,thickness measurements of formed oxide layers,chemical composition analysis of deposits/oxides using a Joel JSM-6610LV scanning electron microscope (SEM) working with an Oxford EDS electron microprobe X-ray analyser,X-ray (XRD) measurements; the layer was subject to measurements using a Seifert 3003T/T X-ray diffractometer and the radiation originating from a tube with a cobalt anode (λCo=0.17902 nm). X-ray studies were performed, comprising measurements in a symmetric Bragg-Brentano geometry (XRD). XRD measurements were performed in the 15÷120° range of angles with an angular step of 0.1° and the exposure time of 4 s. To interpret the results the diffractograms were described by a Pseudo Voight curve using the Analyze software. DHN PDS and PDF4+2009 computer software and crystallographic database were used for the phase identification.


2015 ◽  
Vol 227 ◽  
pp. 389-392
Author(s):  
Monika Gwoździk

The paper contains results of studies into the formation of oxide layers on steel long-term operated at an elevated temperature. The material studied comprised specimens of steel taken from an steam pipeline and on the flue gas side. The oxide layer adhesion tests were carried out on an automated Revetest XPress Plus instrument using a diamond Rockwell indenter. The adhesion of oxide layers, friction force, friction coefficient, scratching depth were determined as well as the force at which the layer was delaminated. It has been found that the oxide layer formed under the influence of applied pressure is more degradation in the areas where are a pores and cracks.


2013 ◽  
Vol 203-204 ◽  
pp. 204-207 ◽  
Author(s):  
Monika Gwoździk

The paper presents results of studies on the phase composition, crystallite sizes and lattice deformations of oxide layers formed during a long-term operation on X10CrMoVNb9-1 steel. Test specimens were taken from a live steam pipeline operated at 535°C for 70,000 hours. X-ray studies were carried out on the tube outside surface (on the flue gas side), then the layer’s surface was polished and the diffraction measurements repeated to reveal differences in the originated oxides layer. X-ray phase analysis was performed using a SEIFFERT 3003 T/T X-ray diffractometer, with a cobalt tube of λCo= 0.17902nm wavelength. crystallographic database were used for the phase identification.


2016 ◽  
Vol 61 (2) ◽  
pp. 987-992 ◽  
Author(s):  
M. Gwoździk

Abstract The paper contains results of studies into the formation of oxide layers on 10CrMo9-10 (10H2M) steel long-term operated at an elevated temperature (T = 545°C, t = 200,000h). The oxide layer was studied on a surface and a cross-section at the inner and outer surface of the tube wall on the outlet both on the fire and counter-fire side of the tube wall surface. The obtained results of research have shown a higher degree of degradation, both of the steel itself and oxide layers, on the fire side. In addition, it has been shown that on the outside tube wall, apart from iron oxides, there are also deposits composed mainly of Al2SiO5.


2017 ◽  
Vol 3 (20) ◽  
pp. 289-296
Author(s):  
Monika Gwoździk

The paper contains results of the studies on X-ray diffraction analysis XRD (studying the phase composition, crystallite sizes) of oxide layers on 10CrMo9-10 steel, operated for a long time at an elevated temperature (T = 525°C, t = 200,000 h). The oxide layer was studied on a surface and a cross-section at the outer on the inlet both on the fire and counter-fire side of the tube wall surface. X-ray studies were carried out on the outer surface of a tube, and then the layer surface was polished down and the diffraction measurements were performed again to determine crystallite size in oxide layers. Based on the width and the position of the main coat and substrate reflections, the size of the crystallites was determined using the Scherrer formula.


2017 ◽  
Vol 1 (21) ◽  
pp. 65-73
Author(s):  
Monika Gwoździk

The paper presents results of studies on the crystallite sizes of oxide layer formed during a long-term operation on 10CrMo9-10 steel at an elevated temperature (T = 545° C, t = 200,000 h). This value was determined by a method based on analysis of the diffraction line profile, according to a Scherrer formula. The oxide layer was studied on a surface and a cross-section at the outer and inner site on the pipe outlet, at the fire and counter-fire wall of the tube. X-ray studies were carried out on the surface of a tube, then the layer’s surface was polished and the diffraction measurements repeated to reveal differences in the originated oxides layer.


2018 ◽  
Vol 4 (21) ◽  
pp. 335-343
Author(s):  
Monika Gwoździk

The paper presents results of studies of steel and the oxide layer formed during a long-term operation (t=130,000h) on 13CrMo4-5 steel at an elevated temperature (T=455°C). The oxide layer was studied on a surface and a cross-section at the inner site of the pipe (in the flowing medium – steam side). The paper contains results of studies such as: light microscopy, scanning electron microscopy, X-ray phase analysis.


2015 ◽  
Vol 227 ◽  
pp. 381-384
Author(s):  
Monika Gwoździk

The paper presents results of studies on the crystallite sizes of oxide layer formed during a long-term operation on steel operated for a long time at an elevated temperature. This value was determined by a method based on analysis of the diffraction line profile, according to a Scherrer formula. X-ray studies were carried out on the inner surface of a tube (in a flowing medium environment), then the layer’s surface was polished and the diffraction measurements repeated to reveal differences in the originated oxides layer. X-ray phase analysis was performed using a SEIFFERT 3003 T/T X-ray diffractometer, with a cobalt tube of λCo = 0.17902 nm wavelength. XRD measurements were performed in the 15÷120° range of angles with an angular step of 0.1° and the exposure time of 4 s. To interpret the results (to determine the 2θ position and the total intensity INet) the diffractograms were described by a Pseudo Voight curve using the Analyze software. A computer software and the PDF4+2009, DHN PDS crystallographic database were used for the phase identification.


2013 ◽  
Vol 58 (1) ◽  
pp. 31-34 ◽  
Author(s):  
M. Gwozdzik ◽  
Z. Nitkiewicz

The paper contains results of studies on X-ray diffraction analysis XRD (studying the phase composition, crystallite sizes and lattice deformations) of oxide layers on P91 steel, operated for a long time at an elevated temperature (T = 535°C, t = 70,000 h). X-ray studies were carried out on the inner surface of a tube, and then the layer surface was polished down to 3.5 μm and the diffraction measurements were performed again to determine individual oxide layers. It has been found that a three-zone oxide layer is formed as a result of long-term operation of P91 steel at the temperature of 535°C. Hematite occurs on the inner surface of the tube. Then magnetite appears below hematite. Going deeper into the layer there is a spinel, i.e. a mixture of magnetite and chromite. A visible decay of total intensity for Fe2O3 is observed already at the polishing depth of 3.5 μm. In the case of Fe3O4 and FeCr2O4 an increase in total intensity is observed already from 7 μm, what manifests in narrowing the diffraction line and hence in increasing the crystallites size and in the relaxation of stresses in this oxide layer. The broadening of a diffraction line caused by a small size of crystallites is expressed by the Scherrer relationship. Instead, the β2 broadening resulting from lattice distortions (relaxation of stresses) was determined from the Taylor relationship.


Author(s):  
R. E. Franck ◽  
J. A. Hawk ◽  
G. J. Shiflet

Rapid solidification processing (RSP) is one method of producing high strength aluminum alloys for elevated temperature applications. Allied-Signal, Inc. has produced an Al-12.4 Fe-1.2 V-2.3 Si (composition in wt pct) alloy which possesses good microstructural stability up to 425°C. This alloy contains a high volume fraction (37 v/o) of fine nearly spherical, α-Al12(Fe, V)3Si dispersoids. The improved elevated temperature strength and stability of this alloy is due to the slower dispersoid coarsening rate of the silicide particles. Additionally, the high v/o of second phase particles should inhibit recrystallization and grain growth, and thus reduce any loss in strength due to long term, high temperature annealing.The focus of this research is to investigate microstructural changes induced by long term, high temperature static annealing heat-treatments. Annealing treatments for up to 1000 hours were carried out on this alloy at 500°C, 550°C and 600°C. Particle coarsening and/or recrystallization and grain growth would be accelerated in these temperature regimes.


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