Characteristic of Crystallite Sizes and Lattice Deformations Changes in the Oxide Layer Formed on Steel Operated for a Long Time at an Elevated Temperature

2013 ◽  
Vol 203-204 ◽  
pp. 204-207 ◽  
Author(s):  
Monika Gwoździk
Keyword(s):  
Phase Composition ◽  
Elevated Temperature ◽  
Oxide Layer ◽  
Flue Gas ◽  
Phase Identification ◽  
X Ray ◽  
Term Operation ◽  
Long Time ◽  
Crystallite Sizes

The paper presents results of studies on the phase composition, crystallite sizes and lattice deformations of oxide layers formed during a long-term operation on X10CrMoVNb9-1 steel. Test specimens were taken from a live steam pipeline operated at 535°C for 70,000 hours. X-ray studies were carried out on the tube outside surface (on the flue gas side), then the layer’s surface was polished and the diffraction measurements repeated to reveal differences in the originated oxides layer. X-ray phase analysis was performed using a SEIFFERT 3003 T/T X-ray diffractometer, with a cobalt tube of λCo= 0.17902nm wavelength. crystallographic database were used for the phase identification.

Analysis of Crystallite Size Changes in an Oxide Layer Formed on Steel during Long-Term Operation at an Elevated Temperature

2015 ◽  
Vol 227 ◽  
pp. 381-384
Author(s):  
Monika Gwoździk
Keyword(s):  
Elevated Temperature ◽  
Oxide Layer ◽  
Computer Software ◽  
Phase Identification ◽  
X Ray ◽  
Term Operation ◽  
Diffraction Line Profile ◽  
Crystallite Sizes ◽  
Scherrer Formula

The paper presents results of studies on the crystallite sizes of oxide layer formed during a long-term operation on steel operated for a long time at an elevated temperature. This value was determined by a method based on analysis of the diffraction line profile, according to a Scherrer formula. X-ray studies were carried out on the inner surface of a tube (in a flowing medium environment), then the layer’s surface was polished and the diffraction measurements repeated to reveal differences in the originated oxides layer. X-ray phase analysis was performed using a SEIFFERT 3003 T/T X-ray diffractometer, with a cobalt tube of λCo = 0.17902 nm wavelength. XRD measurements were performed in the 15÷120° range of angles with an angular step of 0.1° and the exposure time of 4 s. To interpret the results (to determine the 2θ position and the total intensity INet) the diffractograms were described by a Pseudo Voight curve using the Analyze software. A computer software and the PDF4+2009, DHN PDS crystallographic database were used for the phase identification.

Analysis of crystallite size changes in a hematite and magnetite formed on steel used in the power idustry

2017 ◽  
Vol 1 (21) ◽  
pp. 65-73
Author(s):  
Monika Gwoździk
Keyword(s):  
Elevated Temperature ◽  
Oxide Layer ◽  
Cross Section ◽  
X Ray ◽  
Term Operation ◽  
Diffraction Line Profile ◽  
Crystallite Sizes ◽  
Scherrer Formula ◽  
Pipe Outlet

The paper presents results of studies on the crystallite sizes of oxide layer formed during a long-term operation on 10CrMo9-10 steel at an elevated temperature (T = 545° C, t = 200,000 h). This value was determined by a method based on analysis of the diffraction line profile, according to a Scherrer formula. The oxide layer was studied on a surface and a cross-section at the outer and inner site on the pipe outlet, at the fire and counter-fire wall of the tube. X-ray studies were carried out on the surface of a tube, then the layer’s surface was polished and the diffraction measurements repeated to reveal differences in the originated oxides layer.

scholarly journals Changes of crystallite sizes in the oxide layer forming during long-term operation of 10CrMo9-10 steel

2017 ◽  
Vol 3 (20) ◽  
pp. 289-296
Author(s):  
Monika Gwoździk
Keyword(s):  
Oxide Layer ◽  
Tube Wall ◽  
X Ray Diffraction ◽  
Oxide Layers ◽  
X Ray ◽  
Term Operation ◽  
Long Time ◽  
Crystallite Sizes ◽  
Scherrer Formula

The paper contains results of the studies on X-ray diffraction analysis XRD (studying the phase composition, crystallite sizes) of oxide layers on 10CrMo9-10 steel, operated for a long time at an elevated temperature (T = 525°C, t = 200,000 h). The oxide layer was studied on a surface and a cross-section at the outer on the inlet both on the fire and counter-fire side of the tube wall surface. X-ray studies were carried out on the outer surface of a tube, and then the layer surface was polished down and the diffraction measurements were performed again to determine crystallite size in oxide layers. Based on the width and the position of the main coat and substrate reflections, the size of the crystallites was determined using the Scherrer formula.

Evaluation of High-Temperature Corrosion on 16Mo3 Steel Long-Term Operated at an Elevated Temperature

2015 ◽  
Vol 227 ◽  
pp. 397-400
Author(s):  
Monika Gwoździk
Keyword(s):  
Elevated Temperature ◽  
Oxide Layer ◽  
Tube Wall ◽  
Computer Software ◽  
Optical Microscope ◽  
Composition Analysis ◽  
Phase Identification ◽  
Oxide Layers ◽  
X Ray

The paper contains results of studies on the formation of oxide layers on steel long-term operated at an elevated temperature. The oxide layer was studied on a surface and a cross-section at the inner surface of the tube wall. Thorough examinations of the oxide layer carried out on the inside surface of tube wall comprised:microscopic examinations of the oxide layer were performed using an Olympus GX41 optical microscope,thickness measurements of formed oxide layers,chemical composition analysis of deposits/oxides using a Joel JSM-6610LV scanning electron microscope (SEM) working with an Oxford EDS electron microprobe X-ray analyser,X-ray (XRD) measurements; the layer was subject to measurements using a Seifert 3003T/T X-ray diffractometer and the radiation originating from a tube with a cobalt anode (λCo=0.17902 nm). X-ray studies were performed, comprising measurements in a symmetric Bragg-Brentano geometry (XRD). XRD measurements were performed in the 15÷120° range of angles with an angular step of 0.1° and the exposure time of 4 s. To interpret the results the diffractograms were described by a Pseudo Voight curve using the Analyze software. DHN PDS and PDF4+2009 computer software and crystallographic database were used for the phase identification.

scholarly journals Evaluation of high-temperature corrosion on 13CrMo4-5 steel operated in the power industry

2018 ◽  
Vol 4 (21) ◽  
pp. 335-343
Author(s):  
Monika Gwoździk
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Elevated Temperature ◽  
Oxide Layer ◽  
Cross Section ◽  
High Temperature Corrosion ◽  
X Ray ◽  
Term Operation ◽  
Scanning Electron

The paper presents results of studies of steel and the oxide layer formed during a long-term operation (t=130,000h) on 13CrMo4-5 steel at an elevated temperature (T=455°C). The oxide layer was studied on a surface and a cross-section at the inner site of the pipe (in the flowing medium – steam side). The paper contains results of studies such as: light microscopy, scanning electron microscopy, X-ray phase analysis.

Analysis of Crystallite Size and Lattice Deformations Changes in an Oxide Layer on P91 Steel / Analiza Zmian Wielkosci Krystalitów I Odkształcen Sieciowych W Warstwie Tlenków Na Stali P91

2013 ◽  
Vol 58 (1) ◽  
pp. 31-34 ◽  
Author(s):  
M. Gwozdzik ◽  
Z. Nitkiewicz
Keyword(s):  
Oxide Layer ◽  
Diffraction Line ◽  
P91 Steel ◽  
Oxide Layers ◽  
X Ray ◽  
Term Operation ◽  
Relaxation Of Stresses ◽  
Inner Surface ◽  
Long Time ◽  
Crystallite Sizes

The paper contains results of studies on X-ray diffraction analysis XRD (studying the phase composition, crystallite sizes and lattice deformations) of oxide layers on P91 steel, operated for a long time at an elevated temperature (T = 535°C, t = 70,000 h). X-ray studies were carried out on the inner surface of a tube, and then the layer surface was polished down to 3.5 μm and the diffraction measurements were performed again to determine individual oxide layers. It has been found that a three-zone oxide layer is formed as a result of long-term operation of P91 steel at the temperature of 535°C. Hematite occurs on the inner surface of the tube. Then magnetite appears below hematite. Going deeper into the layer there is a spinel, i.e. a mixture of magnetite and chromite. A visible decay of total intensity for Fe2O3 is observed already at the polishing depth of 3.5 μm. In the case of Fe3O4 and FeCr2O4 an increase in total intensity is observed already from 7 μm, what manifests in narrowing the diffraction line and hence in increasing the crystallites size and in the relaxation of stresses in this oxide layer. The broadening of a diffraction line caused by a small size of crystallites is expressed by the Scherrer relationship. Instead, the β2 broadening resulting from lattice distortions (relaxation of stresses) was determined from the Taylor relationship.

scholarly journals Characterization Of Oxide Layers Formed On 13CrMo4-5 Steel Operated For A Long Time At An Elevated Temperature

2015 ◽  
Vol 60 (3) ◽  
pp. 1783-1788 ◽  
Author(s):  
M. Gwoździk
Keyword(s):  
Elevated Temperature ◽  
Oxide Layer ◽  
Steel Substrate ◽  
Scratch Test ◽  
Scanning Microscope ◽  
Oxide Layers ◽  
Optical Scanning ◽  
Long Time ◽  
2D And 3D

Abstract The paper contains results of studies into the formation of oxide layers on 13CrMo4-5 (15HM) steel long-term operated at an elevated temperature. The oxide layer was studied on a surface and a cross-section at the inner and outer surface of the tube wall. The 13CrMo4-5 steel operated at the temperature of 470°C during 190,000 hours was investigated. X-ray structural examinations (XRD) were carried out, microscope observation s using an optical, scanning microscope were performed. The native material chemical composition was analysed by means of emission spark spectroscopy, while that of oxide layers on a scanning microscope (EDS). The studies on the topography of the oxide layers comprised studies on the roughness plane, which were carried out using a AFM microscope designed for 2D and 3D studies on the surface. Mechanical properties of the oxide layer – steel (substrate) were characterised on the basis of scratch test. The adhesion of oxide layers, friction force, friction coefficient, scratching depth were determined as well as the force at which the layer was delaminated.

Studies on the Adhesion of Oxide Layer Formed on Steel Long-Term Operated at an Elevated Temperature

2015 ◽  
Vol 227 ◽  
pp. 389-392
Author(s):  
Monika Gwoździk
Keyword(s):  
Elevated Temperature ◽  
Friction Coefficient ◽  
Oxide Layer ◽  
Friction Force ◽  
Flue Gas ◽  
Applied Pressure ◽  
Oxide Layers ◽  
Steam Pipeline

The paper contains results of studies into the formation of oxide layers on steel long-term operated at an elevated temperature. The material studied comprised specimens of steel taken from an steam pipeline and on the flue gas side. The oxide layer adhesion tests were carried out on an automated Revetest XPress Plus instrument using a diamond Rockwell indenter. The adhesion of oxide layers, friction force, friction coefficient, scratching depth were determined as well as the force at which the layer was delaminated. It has been found that the oxide layer formed under the influence of applied pressure is more degradation in the areas where are a pores and cracks.

scholarly journals The Effect of Long-Term Impact of Elevated Temperature on Changes in Microstructure and Mechanical Properties of HR3C Steel

2016 ◽  
Vol 61 (2) ◽  
pp. 761-766 ◽  
Author(s):  
A. Zieliński ◽  
M. Sroka ◽  
A. Hernas ◽  
M. Kremzer
Keyword(s):  
Mechanical Properties ◽  
Elevated Temperature ◽  
X Ray ◽  
Qualitative And Quantitative ◽  
Microstructure And Mechanical Properties ◽  
Transmission Electron ◽  
Quantitative Identification ◽  
Working Parameters ◽  
Long Term Impact

Abstract The HR3C is a new steel for pressure components used in the construction of boilers with supercritical working parameters. In the HR3C steel, due to adding Nb and N, the compounds such as MX, CrNbN and M23C6 precipitate during service at elevated temperature, resulting in changes in mechanical properties. This paper presents the results of microstructure investigations after ageing at 650, 700 and 750 °C for 5,000 h. The microstructure investigations were carried out using scanning and transmission electron microscopy. The qualitative and quantitative identification of the existing precipitates was carried out using X-ray analysis of phase composition. The effect elevated temperature on microstructure and mechanical properties of the examined steel was described.

scholarly journals Effect of applied voltage on membrane fouling in the amplifying anaerobic electrochemical membrane bioreactor for long-term operation

RSC Advances ◽  
2021 ◽  
Vol 11 (50) ◽  
pp. 31364-31372
Author(s):  
Mengjing Cao ◽  
Yongxiang Zhang ◽  
Yan Zhang
Keyword(s):  
Chemical Oxygen Demand ◽  
Applied Voltage ◽  
Membrane Fouling ◽  
Membrane Bioreactor ◽  
Glucose Solution ◽  
Oxygen Demand ◽  
Term Operation ◽  
Long Time

A novel and amplifying anaerobic electrochemical membrane bioreactor was constructed and operated for a long time (204 days) with synthetic glucose solution having an average chemical oxygen demand (COD) of 315 mg L−1, at different applied voltages and room temperatures.

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