scholarly journals Tuning the through-thickness orientation of 1D nanocarbons to enhance the electrical conductivity and ILSS of hierarchical CFRP composites

2021 ◽  
Vol 28 (1) ◽  
pp. 453-465
Author(s):  
Yonglyu He ◽  
Su Ju ◽  
Ke Duan ◽  
Jun Tang ◽  
Shuxin Bai ◽  
...  

Abstract In this article, we proposed a novel but simple multilayer resin film infusion-compressive molding (MLRFI-CM) manufacturing process that can harness the resin shear flow to architect hierarchical carbon fiber reinforced polymer (CFRP) composites with tunable 1D nanocarbons orientation. Via this novel process, we demonstrated that the orientation of two typical 1D nanocarbons, namely, the carbon nanotubes (CNTs) and carbon nanofibers (CNFs), can be successfully tuned via altering the infusion time and that the tuning strategy is especially effective toward CNTs. Further, the structure-performance relationships between the electrical conductivity/interlaminar shear strength (ILSS) and filler through-thickness orientation of the hierarchical CFRP composites is explored and compared. In the best case, with only 0.3 wt% of CNTs, the ILSS of CFRP composites revealed an increase of 19.7%, and the through-thickness conductivity demonstrated an increase of 38%.

2020 ◽  
Vol 4 (4) ◽  
pp. 162
Author(s):  
Mohamed Ali Charfi ◽  
Ronan Mathieu ◽  
Jean-François Chatelain ◽  
Claudiane Ouellet-Plamondon ◽  
Gilbert Lebrun

Composite materials are widely used in various manufacturing fields from aeronautic and aerospace industries to the automotive industry. This is due to their outstanding mechanical properties with respect to their light weight. However, some studies showed that the major flaws of these materials are located at the fiber/matrix interface. Therefore, enhancing matrix adhesion properties could significantly improve the overall material characteristics. This study aims to analyze the effect of graphene particles on the adhesion properties of carbon fiber-reinforced polymer (CFRP) through interlaminar shear strength (ILSS) and flexural testing. Seven modified epoxy resins were prepared with different graphene contents. The CFRP laminates were next manufactured using a method that guarantees a repeatable and consistent fiber volume fraction with a low porosity level. Short beam shear and flexural tests were performed to compare the effect of graphene on the mechanical properties of the different laminates. It was found that 0.25 wt.% of graphene filler enhanced the flexural strength by 5%, whilst the higher concentrations (2 and 3 wt.%) decreased the flexural strength by about 7%. Regarding the ILSS, samples with low concentrations (0.25 and 0.5 wt.%) demonstrated a decent increase. Meanwhile, 3 wt.% slightly decreases the ILSS.


2020 ◽  
Vol 23 (11) ◽  
pp. 2247-2260 ◽  
Author(s):  
Yu-Yang Pang ◽  
Gang Wu ◽  
Zhi-Long Su ◽  
Xiao-Yuan He

The failure mode is crucial to the interfacial bond performance between carbon-fiber-reinforced polymer plates and steel substrates. Existing studies mainly focused on the cohesive failures in the adhesive; however, research on other types of failure modes is still limited. In this article, a series of single-shear bonded joints are prepared to investigate the bond behaviors of the carbon-fiber-reinforced polymer–steel interfaces based on carbon-fiber-reinforced polymer delamination failures and hybrid failures. Three kinds of adhesives—which have different tensile strengths and elastic moduli—and two kinds of carbon-fiber-reinforced polymer plates—which have different interlaminar shear strengths—are used to evaluate the influencing factors of carbon-fiber-reinforced polymer–steel interfaces. The three-dimensional digital image correlation technique is applied to measure the strain and the displacement on the surface of each specimen. The obtained test results include the strain distribution, the ultimate load, the failure mode, the load–slip curves, and the bond–slip relationships. For the carbon-fiber-reinforced polymer delamination mode, the results show that the load at the debonding stage is closely related to the interlaminar shear strength of the carbon-fiber-reinforced polymer plate, and the higher the interlaminar shear strength is, the greater the load. However, for the hybrid mode, the load of the whole test process is independent of the interlaminar shear strength of the carbon-fiber-reinforced polymer plate.


Molecules ◽  
2021 ◽  
Vol 26 (10) ◽  
pp. 2953
Author(s):  
Hao Jiang ◽  
Caiwen Ma ◽  
Ming Li ◽  
Zhiliang Cao

Ultrafast laser drilling has been proven to effectively reduce the heat-affected zone (HAZ) of carbon fiber-reinforced polymer (CFRP) composites. However, previous research mainly focused on the effects of picosecond laser parameters on CFRP drilling. Compared with a picosecond laser, a femtosecond laser can achieve higher quality CFRP drilling due to its smaller pulse width, but there are few studies on the effects of femtosecond laser parameters on CFRP drilling. Moreover, the cross-sectional taper of CFRP produced by laser drilling is very large. This paper introduces the use of the femtosecond laser to drill cylindrical holes in CFRP. The effect of laser power, rotational speed of the laser, and number of spiral passes on HAZ and ablation depth in circular laser drilling and spiral laser drilling mode was studied, respectively. It also analyzed the forming process of the drilling depth in the spiral drilling mode and studied the influence of laser energy and drilling feed depth on the holes’ diameters and the taper. The experimental results show that the cylindrical hole of CFRP with a depth-to-diameter ratio of about 3:1 (taper < 0.32∘, HAZ < 10 m) was obtained by using femtosecond laser and a spiral drilling apparatus.


2017 ◽  
Vol 52 (11) ◽  
pp. 1495-1503 ◽  
Author(s):  
K Hamdi ◽  
Z Aboura ◽  
W Harizi ◽  
K Khellil

This work tends to characterize the effect of carbon black nanofillers on the properties of the woven carbon fiber reinforced thermoplastic polymers. First of all, composites from nanofilled Polyamide 6 resin reinforced by carbon fibers were fabricated. Scanning electron microscopy observations were performed to localize the nanoparticles and showed that particles penetrated the fiber zone. In fact, by reaching this zone, the carbon black nanofillers create a connectivity's network between fibers, which produces an easy pathway for the electrical current. It explains the noticed improvement of the electrical conductivity of the carbon black nanofilled composites. Electrical conductivity of neat matrix composite passed from 20 to 80 S/cm by adding 8 wt% of carbon black and to 140 S/cm by adding 16 wt% of the same nanofiller. The addition of nanofillers modifies the heating and cooling laws of carbon fiber reinforced polymer: the nanofilled carbon fiber reinforced polymer with 16 wt% is the most conductive so it heats less. Based on these results, the use of the composite itself as an indicator of this mechanical state might be possible. In fact, the study of the influence of a mechanical loading on the electrical properties of the composite by recording the variance of an electrical set is possible.


2018 ◽  
Vol 18 (5-6) ◽  
pp. 1698-1710 ◽  
Author(s):  
Jan Cagáň ◽  
Jaroslav Pelant ◽  
Martin Kyncl ◽  
Martin Kadlec ◽  
Lenka Michalcová

Electrical resistance tomography is a method for sensing the spatial distribution of electrical conductivity. Therefore, this type of tomography is suitable for sensing damages, which affect electrical conductivity. The utilization of resistance tomography for the structural health monitoring of carbon fiber–reinforced polymer composites is questionable owing to its low spatial resolution and the strong anisotropy of carbon fiber–reinforced polymer composites. This article deals with the employment of resistance tomography with regularization based on a Gaussian anisotropic smoothing filter for the detection of cuts. The advantages of the filter are shown through the image reconstruction of rectangular composite specimens with three different laminate stacking sequences. The cuts are implemented by a milled groove. Visual comparison of the images shows a substantial improvement in the shape reconstruction ability. In addition to visual comparison, the image reconstructions are assessed in terms of the reconstruction error and cross-correlation.


2019 ◽  
Vol 2019 ◽  
pp. 1-14 ◽  
Author(s):  
Gia Toai Truong ◽  
Hai Van Tran ◽  
Kyoung-Kyu Choi

This study experimentally examined the effect of nanomaterial on the tensile behavior of carbon fiber-reinforced polymer (CFRP) composites. Multiwalled carbon nanotubes (MWCNT), graphene nanoplatelets (GnPs), and short multiwalled carbon nanotubes functionalized COOH (S-MWCNT-COOH) with 1% by weight were used as the primary test parameters. In the present test, S-MWCNT-COOH was more effective than the others in improving the maximum tensile strength, ultimate strain, and toughness of the CFRP composites. The use of S-MWCNT-COOH increased the maximum tensile strength, ultimate strain, and toughness of the CFRP composites by 20.7, 45.7, and 73.8%, respectively. In addition, tensile tests were carried out for CFRP composites with S-MWCNT-COOH after subjection to elevated temperatures ranging from 50 to 200°C. The test results showed that the tensile strength, ultimate strain, and toughness were significantly reduced with increasing temperature. At a temperature level of 100°C, the reduction of the maximum tensile strength, ultimate strain, and toughness was 36.5, 37.1, and 60.0%, respectively. However, for the specimens subjected to the elevated temperatures ranging from 100 to 200°C, the tensile behavioral properties were constantly maintained. Finally, various analytical models were applied to predict the tensile strength of the CFRP composites with S-MWCNT-COOH. By using the calibrated parameters, the tensile strengths predicted by the models showed good agreement with the experimental results.


2017 ◽  
Vol 52 (17) ◽  
pp. 2375-2386 ◽  
Author(s):  
Chunfang Huang ◽  
Mingchang He ◽  
Yonglyu He ◽  
Jiayu Xiao ◽  
Jiangwei Zhang ◽  
...  

Carbon fiber reinforced polymer matrix composite laminates with standard thickness plies (0.125 mm) usually have weak interlaminar shear strength, meanwhile, for thin-thickness laminate structures such as aircraft wing skin, it is difficult to design a balanced laminate with the standard plies. It is a possible way to improve the interlaminar shear performance of carbon fiber reinforced polymer composite laminates and enlarge the design space of the thin-thickness structures by using thin-plies technology. In this paper, the interlaminar shear strength of carbon fiber/epoxy laminates with thin prepreg thickness subjected to short-beam bending is investigated. Unidirectional, cross-ply and quasi-isotropic laminate specimens were prepared by using prepregs with different ply thicknesses. Results show that, with decreasing of the ply thickness, higher interlaminar shear strength and smaller coefficient of variation of the data are obtained. Compared to laminates made by standard thickness prepreg, the laminates with thin-thickness prepreg exhibit more homogeneous microstructures and more regularly interlaminar shear stress distribution. This indicates that inherent anisotropy of the laminate composites is weakened in the thin-ply laminates and show pseudo-isotropic behavior. Especially in the case of ply thickness less than 0.020 mm, the interlaminar shear stress distributions of the cross-ply and quasi-isotropic laminate are almost the same with that of isotropic materials according to the classic laminate theory. On the other hand, as expected, the design space of the thin-thickness laminate structures will be increased since more ply number are allowed and superior interlaminar properties can be obtained due to the pseudo-isotropic behavior of the thin plies.


Polymers ◽  
2020 ◽  
Vol 12 (3) ◽  
pp. 614 ◽  
Author(s):  
Arya Uthaman ◽  
Guijun Xian ◽  
Sabu Thomas ◽  
Yunjia Wang ◽  
Qiang Zheng ◽  
...  

The usage of polymer composites in various engineering fields has increased. However, the long-term service performance of such materials under aggressive conditions is still poorly understood, which limits the development of safe and economically effective designs. In this study, the aging of an epoxy resin and its carbon fiber-reinforced polymer (CFRP) composites upon immersion in water, acidic, and alkaline solutions was evaluated at different temperatures. The service life of the CFRP composites under various conditions could be predicted by the Arrhenius theory. The thermal and mechanical analysis results indicated that the CFRP composites were more vulnerable to HCl owing to the higher moisture absorption and diffusion of HCl into their cracks. The scanning electron microscopy results showed that the polymer matrix was damaged and degraded. Therefore, to allow long-term application, CFRP composites must be protected from acidic environments.


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