On data-driven nonlinear uncertainty modeling: Methods and application for control-oriented surface condition prediction in hard turning

2020 ◽  
Vol 87 (11) ◽  
pp. 732-741
Author(s):  
Felix Wittich ◽  
Lars Kistner ◽  
Andreas Kroll ◽  
Christopher Schott ◽  
Thomas Niendorf

AbstractIn this article, two data-driven modeling approaches are investigated, which allow an explicit modeling of uncertainty. For this purpose, parametric Takagi-Sugeno multi-models with bounded-error parameter estimation and nonparametric Gaussian process regression are applied and compared. These models can for instance be used for robust model-based control design. As an application, the prediction of residual stresses during hard turning depending on the machining parameters and the initial hardness is considered.

2021 ◽  
Vol 69 (10) ◽  
pp. 836-847
Author(s):  
Felix Wittich ◽  
Andreas Kroll

Abstract In data-driven modeling besides the point estimate of the model parameters, an estimation of the parameter uncertainty is of great interest. For this, bounded error parameter estimation methods can be used. These are particularly interesting for problems where the stochastical properties of the random effects are unknown and cannot be determined. In this paper, different methods for obtaining a feasible parameter set are evaluated for the use with Takagi-Sugeno models. Case studies with simulated data and with measured data from a manufacturing process are presented.


Materials ◽  
2019 ◽  
Vol 12 (2) ◽  
pp. 204 ◽  
Author(s):  
Stefan Dzionk ◽  
Bogdan Scibiorski ◽  
Wlodzimierz Przybylski

This article represents the results of testing the surface condition of shafts manufactured by the burnishing process. The shafts with a hardness of approximately 62 HRC (Rockwell C). were burnished with a ceramic ball (Si3N4), where the force range was controlled by the means of a hydraulic system. The machining process consisted of hard turning shafts with cubic boron nitride (CBN) inserts, followed by burnishing with the use of various machining parameters, such as feed and force. The research focused on the examination of burnished surfaces, which was conducted for various structures after hard turning, and with variable burnishing parameters. The results obtained for the decrease of roughness are presented as the relation between the parameters Rat/Rab, which is approximately 2, while for Rpkt/Rpkb, it is around 3.7, respectively. Sat/Sab is around 2, while Spkt/Spkb is around 3.5 (where an index denotes the t-surface after turning, and the index b-surface after burnishing). The structure of the surface after burnishing and turning is described with roughness parameters, as well as with the photographs of the specimen surface, and the bearing area curve.


Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2135
Author(s):  
Marcin Witczak ◽  
Marcin Mrugalski ◽  
Bogdan Lipiec

The paper presents a new method of predicting the remaining useful life of technical devices. The proposed soft computing approach bridges the gap between analytical and data-driven health prognostic approaches. Whilst the former ones are based on the classical exponential shape of degradation, the latter ones learn the degradation behavior from the observed historical data. As a result of the proposed fusion, a practical method for calculating components’ remaining useful life is proposed. Contrarily to the approaches presented in the literature, the proposed ensemble of analytical and data-driven approaches forms the uncertainty interval containing an expected remaining useful life. In particular, a Takagi–Sugeno multiple models-based framework is used as a data-driven approach while an exponential curve fitting on-line approach serves as an analytical one. Unlike conventional data-driven methods, the proposed approach is designed on the basis of the historical data that apart from learning is also applied to support the diagnostic decisions. Finally, the entire scheme is used to predict power Metal Oxide Field Effect Transistors’ (MOSFETs) health status. The status of the currently operating MOSFET is determined taking into consideration the knowledge obtained from the preceding MOSFETs, which went through the run-to-failure process. Finally, the proposed approach is validated with the application of real data obtained from the NASA Ames Prognostics Data Repository.


Author(s):  
Hannah Lu ◽  
Cortney Weintz ◽  
Joseph Pace ◽  
Dhiraj Indana ◽  
Kevin Linka ◽  
...  

Mathematics ◽  
2021 ◽  
Vol 9 (9) ◽  
pp. 949
Author(s):  
Keita Hara ◽  
Masaki Inoue

In this paper, we address the data-driven modeling of a nonlinear dynamical system while incorporating a priori information. The nonlinear system is described using the Koopman operator, which is a linear operator defined on a lifted infinite-dimensional state-space. Assuming that the L2 gain of the system is known, the data-driven finite-dimensional approximation of the operator while preserving information about the gain, namely L2 gain-preserving data-driven modeling, is formulated. Then, its computationally efficient solution method is presented. An application of the modeling method to feedback controller design is also presented. Aiming for robust stabilization using data-driven control under a poor training dataset, we address the following two modeling problems: (1) Forward modeling: the data-driven modeling is applied to the operating data of a plant system to derive the plant model; (2) Backward modeling: L2 gain-preserving data-driven modeling is applied to the same data to derive an inverse model of the plant system. Then, a feedback controller composed of the plant and inverse models is created based on internal model control, and it robustly stabilizes the plant system. A design demonstration of the data-driven controller is provided using a numerical experiment.


Author(s):  
Shams Kalam ◽  
Rizwan Ahmed Khan ◽  
Shahnawaz Khan ◽  
Muhammad Faizan ◽  
Muhammad Amin ◽  
...  

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