Reduction of welding deformation by the twin beams method. A study of deformation behaviour due to laser welding of automotive parts at micron or submicron level

2005 ◽  
Vol 19 (9) ◽  
pp. 711-716
Author(s):  
H Shirai ◽  
M Urushizaki ◽  
M Mochizuki ◽  
M Toyoda
Processes ◽  
2021 ◽  
Vol 9 (12) ◽  
pp. 2188
Author(s):  
Changmin Pyo ◽  
Jaewoong Kim ◽  
Du-Song Kim

Due to various environmental regulations, the demand for natural gas, i.e., a clean energy, is expected to increase continuously. In terms of efficient storage and transportation of natural gas, liquefied natural gas has an advantageous volume of 1/600 compared to natural gas, but the materials that can be used at a cryogenic temperature of −163 °C are limited. A 9% nickel steel is a material recommended by IMO through IGC. It has excellent mechanical properties compared to other cryogenic materials, but its use has been limited due to its disadvantages in arc welding. Therefore, the main topic of this study is the automatic welding of 9% nickel steel using fiber laser and its purpose is to predict the welding deformation during fiber laser welding. First, an investigation was conducted to find the fiber laser welding heat source. A model that can cover all the models in prior studies such as curve, exponential, conical, conical-conical combination, and conical-cylinder combination models was proposed and the heat source model was constructed in a multi-layer format. Heat transfer analysis was performed using the ratio of a heat source radius and heat energy of each layer as a variable and the pass or failure of a heat source was determined by comparing the analysis results to the experimental results. By changing the variables in conjunction with the optimization algorithm, the main parameters of a passed heat source model were verified in a short period of time. In addition, the tendency of parameters according to the welding speed was checked.


2013 ◽  
Vol 650 ◽  
pp. 572-576 ◽  
Author(s):  
Pan Zeng ◽  
Le Mei ◽  
Li Ping Lei

Thermal-Elastic-Plastic finite element analysis is introduced to study the deformation of laser welding of thin plate with consideration of varying material parameters. From aspects of numerical simulation and experiment, three welding cases are investigated: (1) the butt welding with constraint clamp, (2) the free bead welding, (3) the bead welding with constraint clamp. At last, the deformation configurations of welding plate under different constraint cases are characterized, and the behaviors of welding deformation are summarized.


2021 ◽  
Vol 100 (7) ◽  
pp. 221-228
Author(s):  
Nitesh Kumar ◽  
◽  
Nikhil Kumar ◽  
Asish Bandyopadhyay

Polymers are widely used in automotive parts and fields like mechatronics and biomedical engineering because of their excellent properties, such as high durability and light weight. Welding of polymers has grown to be an important field of research due to its relevance among products of everyday life. Through transmission laser welding (TTLW) has been frequently selected by the contemporary re-searchers in the field of welding as it is relatively modern and more efficient than other welding processes. This pa-per reviews the influence of different processing parameters, including laser power, scanning speed, standoff distance, and clamping pressure. The present article is expected to provide the reader with a comprehensive under-standing of TTLW and research on the aforementioned four welding parameters in TTLW. The significance of finite element modeling, a few simulation studies, different optimization approaches, morphological characteristics, and other behaviors of laser welded polymers will be included in the next part of the review.


2020 ◽  
Vol 57 (13) ◽  
pp. 131404
Author(s):  
吴东江 Wu Dongjiang ◽  
刘俊 Liu Jun ◽  
唐博凯 Tang Bokai ◽  
刘德华 Liu Dehua ◽  
马广义 Ma Guangyi ◽  
...  

1999 ◽  
Vol 43 (1) ◽  
pp. 131-137 ◽  
Author(s):  
Akitoshi Himi ◽  
Kazutoshi Kakimoto ◽  
Seiji Kawahata ◽  
Yutaka Komasa ◽  
Yoshimichi Gonda

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