Electrochemical corrosion study of Pb-free solders

2006 ◽  
Vol 21 (1) ◽  
pp. 62-70 ◽  
Author(s):  
B.Y. Wu ◽  
Y.C. Chan ◽  
M.O. Alam ◽  
W. Jillek

This paper presents an investigation on the corrosion behavior of five solders by means of polarization and electrochemical impedance spectroscopy (EIS) measurements. The Sn–9Zn and Sn–8Zn–3Bi solder, in comparison with the Sn–3.5Ag–0.5Cu and Sn–3.5Ag–0.5Cu–9In solder, were tested in 3.5 wt% NaCl solution and 0.1 wt% adipic acid solution, respectively. The Sn–37Pb solder was for reference in this work. The polarization curves indicated that the Sn–9Zn and Sn–8Zn–3Bi solder showed the worst corrosion resistance both in the salt and acid solutions, in terms of corrosion-current density, corrosion potential, linear polarization resistance, and passivation-current density. Meanwhile, the Sn–3.5Ag–0.5Cu solder remained the best corrosion characteristics in both solutions. It was found that due to microstructure alteration, Bi additive to the Sn–9Zn solder improved the corrosion behavior in the salt solution, whereas decreased that in the acid solution. However, the additive of In degraded the Sn–3.5Ag–0.5Cu solder in both solutions. The EIS results agreed well with the noble sequence of the five solders subjected to the two solutions with polarization. The equivalent circuits were also determined. Nevertheless, the four Pb-free solders exhibited acceptable corrosion properties since there was not much difference of key corrosion parameters between them and the Sn–37Pb solder.

2018 ◽  
Vol 35 (4) ◽  
pp. 694-701 ◽  
Author(s):  
N. K. Liyana ◽  
M. A. Fazal ◽  
A. S. M. A. Haseeb

Abstract This paper presents an investigation on corrosion behavior of Sn-1.0Ag-0.5Cu-XAl (X = 0, 0.1, 0.5, 1.0) by means of polarization and electrochemical impedance spectroscopy (EIS) measurements in 3.5 wt.% NaCl solution. The results show that addition of aluminum into SAC105 shifts the corrosion current density and passivation current density towards more positive values. It is also found that with an increase in aluminum concentration in SAC105 solder alloy, the corrosion current density increases and polarization resistance decreases. This suggests that SAC105 with the highest concentration of Al has the lowest corrosion resistance. In this case, the corrosion behavior seems to be attributed to anodic dissolution of aluminum and Sn-matrix.


Metals ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 686 ◽  
Author(s):  
Asunción Bautista ◽  
Francisco Velasco ◽  
Manuel Torres-Carrasco

The durability of two lean corrugated duplex stainless steel (UNS S32304 and S32001) bars manufactured for concrete reinforcement was studied in four different corrosive conditions. These duplex stainless steels are more economical than the most traditional, well-known duplex grade steels (UNS S32205). The research was carried out in mortar samples for six years. In half of the samples, the alkaline reserve had been previously decreased, and their pH was slightly below 12, while in the other half, the pH close to the bars remained as-manufactured. Moreover, there were samples with modified and non-modified alkaline reserve where chlorides had been previously added to the mortar which were exposed to high relative humidity. In other samples—which were partially immersed in 3.5% NaCl—the chlorides entered through the mortar by natural diffusion. The electrochemical behavior of the reinforcements in these conditions was periodically monitored through corrosion potential (Ecorr) and electrochemical impedance spectroscopy (EIS) measurements during the whole testing period. The samples were anodically polarized at the end of the exposure. The results prove that the decrease in the alkaline reserve of the mortars can affect the corrosion behavior of the studied lean duplex in environments with high chloride concentrations. The duplex microstructure of the reinforcements makes it so that the corrosion proceeds by selective attack of the phases.


2010 ◽  
Vol 663-665 ◽  
pp. 473-476
Author(s):  
Shu Qi Zheng ◽  
Chang Feng Chen ◽  
Rui Jing Jiang ◽  
Dan Ni Wang

In the environment with H2S/CO2 or Na2S, the corrosion behavior of Lanthanum hexaboride (LaB6) was investigated by electrochemistry methods. The results indicated that the corrosion potential (Ecorr) and Rf of LaB6 increased as the partial pressure of H2S increased, while the corrosion current density (Icorr) decreased. In the environment containing Na2S, as the content of Na2S increased, the corrosion potential (Ecorr) and Rf of LaB6 decreased, while the corrosion current density (Icorr) increased. Thus, the addition of H2S into the environment with H2S/CO2 would inhibit the corrosion of LaB6; while in the environment containing Na2S, the increasing of the content of Na2S would accelerate the corrosion of LaB6.


2013 ◽  
Vol 756-759 ◽  
pp. 85-88
Author(s):  
Xiao Ming Wang ◽  
Sheng Zhu ◽  
Qing Chang ◽  
Guo Feng Han

Al-based coating on ZM5 magnesium alloy was prepared by Supersonic Particles Deposition (SPD). Electrochemical working station was utilized to test polarization curve, corrosion potential and electrochemical impedance spectroscopy etc. The results indicted that corrosion potential of Al-Si coating was about-767.6mV, much higher than that of ZM5 Mg-substrate; And corrosion current density of the coating sample decreased three order of magnitude than that of the uncoated. Compared to Mg-substrate, the radius of capacitive impedance arc of the coating enlarged and impedance modulus improved two order of magnitude.


2019 ◽  
Vol 66 (6) ◽  
pp. 704-718
Author(s):  
Qingmiao Ding ◽  
Zili Li ◽  
Tao Shen ◽  
Gan Cui

Purpose This paper aims to research the corrosion behavior of the metal under the disbonded coatings interfered with AC through electrochemical method. Design/methodology/approach The corrosion behavior of the metal under disbond coating interfered with alternate stray current (AC) was studied by electrochemical methods using the rectangular coating disbonded simulator. The obtained data from electrode potential test, electrochemical impedance spectroscopy (EIS) and polarization curves in simulated soil solution indicated that under the natural corrosion condition, the self-corrosion potential and the corrosion current density of the metal at different depths under disbond coating had obviously changed if there was AC interference. Findings The self-corrosion potential of the metal at the same depths under disbond coating shifted negatively with the rising of the AC voltage. Under the condition of cathode polarization, there was still obvious potential gradient with the extension of the deep peeling of the coating gap, and the corrosion current density of the test points was minimum, and the protection effect was best when the cathode protection potential was −1.0 V. When the metal was applied with over-protection, the corrosion rate of the metal increased as AC stray current flowing through it increased. Originality/value This paper used the rectangular aperture device to study the corrosion behavior of X80 steel under the disbonded coatings through electrochemical methods when the AC stray current interference voltage was 0V, 1V, 5V or 10V and the protection potential was 0V, −0.9V, −1.0V, −1.2V or −1.3V, respectively. There is great significance to the safe operation and long-term service of pipeline steel in soil environment.


2017 ◽  
Vol 2017 ◽  
pp. 1-13 ◽  
Author(s):  
Qingmiao Ding ◽  
Liping Fang ◽  
Yanyu Cui ◽  
Yujun Wang

A rectangle disbonded coating simulation device was used to research the effect of sulfate reducing bacteria (SRB) on the metallic corrosion behavior under disbonded coating by the electrochemical method. The results showed that the metal self-corrosion potential at the same test point had little change in the initial experiment stage, whether the solution was without or with SRB. The potential amplitude in the solution with SRB was larger than that without SRB in the later corrosion period. The corrosion current density of the metal at the same test point increased gradually over time in the solution with or without SRB, and SRB could accelerate the corrosion of the metal in the disbonded crevice. The metal self-corrosion potential in the crevice had little change in the SRB solution environment after adding the fungicide, but the corrosion current density decreased significantly. That meant the growth and reproduction of SRB were inhibited after adding the fungicide, so the metal corrosion rate slowed down. Among the three kinds of solution environment, increasing the coating disbonded thickness could accelerate the corrosion of the metal in the crevice, and it was the largest in the solution with SRB.


2011 ◽  
Vol 189-193 ◽  
pp. 571-574
Author(s):  
Peng Li

HIPIB irradiation experiment is carried out at a specific ion current density of 1.1 J/cm2 with shot number from one to ten in order to explore the effect of shot number on electrochemical corrosion behavior of magnesium alloy. Surface morphologies, microstructure and corrosion resistance of the irradiated samples are examined by scanning electron microscopy (SEM), transmission electron microscope (TEM) and potentiodynamic polarization technique, respectively. It is found that HIPIB irradiation leads to the increase in open circuit potential, corrosion potential and breakdown potential, and the decrease in the corrosion current density and the corrosion rate as compared to the original sample. The improved corrosion resistance is mainly attributed to the grain refinement and surface purification induced by HIPIB irradiation.


2011 ◽  
Vol 311-313 ◽  
pp. 996-1000 ◽  
Author(s):  
Jing Xu ◽  
Jian Wei Yang ◽  
Jian Ping Cao ◽  
Chen Chen

The corrosion behavior of X70 pipeline steel in 0.5% NaC1 solution in different temperature of 25°C、35°C and 55°C was studied by dynamic potential polarization curve and electrochemical impedance spectroscopy(EIS)method. The corrosion topography of X70 pipeline steel in normal temperature and 30°C was also compared in immersion corrosion test after 25 days. The results show that when the temperature rises, the corrosion current density Icorr increases, the linear polarization resistance reduces, cathode polarization curve right shift, caused corrosion rate increases which primarily by the increasing the transmission of reactant in the cathode reaction. Pitting corrosion developed after 25 days immersion corrosion in 30°C solution which proved the promoter action of temperature to pit corrosion, and which is agreed with the electrochemical corrosion test results.


2015 ◽  
Vol 723 ◽  
pp. 860-863
Author(s):  
Zu Xiao Yu ◽  
Shi Xiong Hao ◽  
Lan Li ◽  
De Tao Zheng

To improve the anti-corrosion properties of the aluminum, the electroless plating Ni-W-P on the aluminum is necessary. Investigation was made on the influences of additives (stabilizers and surfactants) on the deposition rate, weight loss corrosion rate, porosity, corrosion current, corrosion potential, electrochemical impedance spectroscopy (EIS) and webster hardness of electroless plating Ni-W-P alloy coating by electrochemical methods, etc. The results show that the deposition rate and anti-corrosion properties of electroless plating Ni-W-P are obviously improved when the stabilizer KIO3 (1mg/L) is added into plating solution. In addition, the Ni-W-P coating become more dense, uniform and defect-free with the addition of stabilizer KIO3 by comparison with no stabilizer. When the surfactant SDBS (50mg/L) added into bath, the corrosion resistance properties of electroless plating Ni-W-P alloy coating are also obtained.


2011 ◽  
Vol 328-330 ◽  
pp. 1206-1209 ◽  
Author(s):  
R. Rosliza ◽  
W.B. Wan Nik ◽  
Sudin Izman

The comparison of the efficiency of some natural products (natural honey, vanillin and tapioca starch) on corrosion inhibition of Al-Mg-Si alloy is investigated in seawater solution at room temperature, using potentiodynamic polarization (PP), linear polarization resistance (LPR), and electrochemical impedance spectroscopy (EIS) measurements. The evolution of the corrosion potential (Ecorr) and corrosion current density (icorr) obtained from Tafel extrapolation of polarization curves, and the polarization resistance (Rp) values determined from LPR and EIS measurements indicate that the corrosion rates of Al-Mg-Si alloy decrease with the increasing the natural products concentration. In all cases, the increasing order of inhibition efficiency is: Natural honey < Vanillin < Tapioca starch.


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