Mathematical model for the evaluation of refractory wear in the open-hearth blast furnace

Author(s):  
R. Rangel Porcaro ◽  
G. Hubert ◽  
Eduardo Bauzer Medeiros ◽  
Eliana Ferreira Rodrigues
2020 ◽  
Vol 786 (11) ◽  
pp. 30-34
Author(s):  
A.M. IBRAGIMOV ◽  
◽  
L.Yu. GNEDINA ◽  

This work is part of a series of articles under the general title The structural design of the blast furnace wall from efficient materials [1–3]. In part 1, Problem statement and calculation prerequisites, typical multilayer enclosing structures of a blast furnace are considered. The layers that make up these structures are described. The main attention is paid to the lining layer. The process of iron smelting and temperature conditions in the characteristic layers of the internal environment of the furnace is briefly described. Based on the theory of A.V. Lykov, the initial equations describing the interrelated transfer of heat and mass in a solid are analyzed in relation to the task – an adequate description of the processes for the purpose of further rational design of the multilayer enclosing structure of the blast furnace. A priori the enclosing structure is considered from a mathematical point of view as the unlimited plate. In part 2, Solving boundary value problems of heat transfer, boundary value problems of heat transfer in individual layers of a structure with different boundary conditions are considered, their solutions, which are basic when developing a mathematical model of a non-stationary heat transfer process in a multi-layer enclosing structure, are given. Part 3 presents a mathematical model of the heat transfer process in the enclosing structure and an algorithm for its implementation. The proposed mathematical model makes it possible to solve a large number of problems. Part 4 presents a number of examples of calculating the heat transfer process in a multilayer blast furnace enclosing structure. The results obtained correlate with the results obtained by other authors, this makes it possible to conclude that the new mathematical model is suitable for solving the problem of rational design of the enclosing structure, as well as to simulate situations that occur at any time interval of operation of the blast furnace enclosure.


Processes ◽  
2020 ◽  
Vol 8 (2) ◽  
pp. 239 ◽  
Author(s):  
Meng Li ◽  
Han Wei ◽  
Yao Ge ◽  
Guocai Xiao ◽  
Yaowei Yu

Charging directly affects the burden distribution of a blast furnace, which determines the gas distribution in the shaft of the furnace. Adjusting the charging can improve the distribution of the gas flow, increase the gas utilization efficiency of the furnace, reduce energy consumption, and prolong the life of the blast furnace. In this paper, a mathematical model of blast furnace charging was developed and applied on a steel plant in China, which includes the display of the burden profile, burden layers, descent speed of the layers, and ore/coke ratio. Furthermore, the mathematical model is developed to combine the radar data of the burden profile. The above model is currently used in Nanjing Steel as a reference for operators to adjust the charging. The model is being tested with a radar system on the blast furnace.


2013 ◽  
Vol 373-375 ◽  
pp. 2073-2077
Author(s):  
Bing Hua Jiang ◽  
Li Fang ◽  
Hang Biao Guo

Based on the tapping machines special structural features and practices, from both directions of rotation and impact established the tapping machine mechanism rotating borer and impact dynamic mathematical model, analysed the effect of different tapping machines parameters on the model itself, simulated the model with inputting wide pulse signal, the simulation results show that: firstly, the tapping machine model established in this paper is reasonable; secondly, increase the damping coefficient of the blast furnace, the tapping machines rotating borer rotation speed and impact attenuation speed decrease.


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