scholarly journals 3D printing as an automated manufacturing method for a carbon fiber-reinforced cementitious composite with outstanding flexural strength (105 N/mm2)

2021 ◽  
Vol 54 (6) ◽  
Author(s):  
Matthias Rutzen ◽  
Michael Schulz ◽  
Judith Moosburger-Will ◽  
Philipp Lauff ◽  
Oliver Fischer ◽  
...  
Keyword(s):  
Carbon Fiber ◽  
3D Printing ◽  
Flexural Strength ◽  
Cementitious Materials ◽  
Cementitious Composite ◽  
Fiber Reinforced ◽  
Manufacturing Method ◽  
Reinforcement Fiber ◽  
Microscopy Analysis ◽  
Carbon Fiber Reinforced

AbstractAs research interest in the additive manufacturing of cementitious materials for structural uses has been continuously increasing, the question of how to incorporate tensile reinforcement in an automated process has gained further importance. Our research describes a carbon fiber-reinforced cementitious composite produced by common extrusion techniques applied in 3D printing as a means to effectively control fiber alignment. Optimization of the mixture design and consistency allows for admixing up to 3 vol.-% chopped carbon fibers, leading to specimens that can reach a flexural strength exceeding 100 N/mm2 without the addition of further continuous reinforcement. Fiber integrity during the process was checked using optical microscopy. Analysis of the microstructure shows that approximately 70% of the fibers are aligned within ± 5° of a preferential direction. Micromechanical single-fiber push-out tests confirm an interfacial fracture toughness typical for strain-hardening systems. The first insights into a ‘lost formwork’ approach commonly employed in 3D printing show that the reinforcement remains effective even when combined with nonreinforced mortar.

scholarly journals Thermo-mechanical behavior of epoxy composite reinforced by carbon and Kevlar fiber

2018 ◽  
Vol 225 ◽  
pp. 01022
Author(s):  
Falak O. Abasi ◽  
Raghad U. Aabass
Keyword(s):  
Mechanical Properties ◽  
Carbon Fiber ◽  
Flexural Strength ◽  
Carbon Fibers ◽  
Epoxy Composites ◽  
Fiber Reinforced ◽  
Fiber Loading ◽  
Kevlar Fiber ◽  
Carbon Fiber Reinforced ◽  
Short Carbon

Newer manufacturing techniques were invented and introduced during the last few decades; some of them were increasingly popular due to their enhanced advantages and ease of manufacturing over the conventional processes. Polymer composite material such as glass, carbon and Kevlar fiber reinforced composite are popular in high performance and light weight applications such as aerospace and automobile fields. This research has been done by reinforcing the matrix (epoxy) resin with two kinds of the reinforcement fibers. One weight fractions were used (20%) wt., Epoxy reinforced with chopped carbon fiber and second reinforcement was epoxy reinforced with hybrid reinforcements Kevlar fiber and improved one was the three laminates Kevlar fiber and chopped carbon fibers reinforced epoxy resin. After preparation of composite materials some of the mechanical properties have been studied. Four different fiber loading, i.e., 0 wt. %, 20wt. % CCF, 20wt. % SKF, AND 20wt. %CCF + 20wt. % SKF were taken for evaluating the above said properties. The thermal and mechanical properties, i.e., hardness load, impact strength, flexural strength (bending load), and thermal conductivity are determined to represent the behaviour of composite structures with that of fibers loading. The results show that with the increase in fiber loading the mechanical properties of carbon fiber reinforced epoxy composites increases as compared to short carbon fiber reinforced epoxy composites except in case of hardness, short carbon fiber reinforced composites shows better results. Similarly, flexural strength test, Impact test, and Brinell hardness test the results show the flexural strength, impact strength of the hybrid composites values were increased with existence of Kevlar fibers, while the hardness was decrease. But the reinforcement with carbon fibers increases the hardness and decreases other tests.

scholarly journals The Micro–Macro Interlaminar Properties of Continuous Carbon Fiber-Reinforced Polyphenylene Sulfide Laminates Made by Thermocompression to Simulate the Consolidation Process in FDM

Polymers ◽  
2022 ◽  
Vol 14 (2) ◽  
pp. 301
Author(s):  
Jiale Hu ◽  
Suhail Mubarak ◽  
Kunrong Li ◽  
Xu Huang ◽  
Weidong Huang ◽  
...  
Keyword(s):  
Carbon Fiber ◽  
3D Printing ◽  
Manufacturing Industry ◽  
Fused Deposition Modeling ◽  
Polyphenylene Sulfide ◽  
Fiber Reinforced ◽  
Continuous Fiber ◽  
Fused Deposition ◽  
Continuous Carbon Fiber ◽  
Carbon Fiber Reinforced

Three-dimensional (3D) printing of continuous fiber-reinforced composites has been developed in recent decades as an alternative means to handle complex structures with excellent design flexibility and without mold forming. Although 3D printing has been increasingly used in the manufacturing industry, there is still room for the development of theories about how the process parameters affect microstructural properties to meet the mechanical requirements of the printed parts. In this paper, we investigated continuous carbon fiber-reinforced polyphenylene sulfide (CCF/PPS) as feedstock for fused deposition modeling (FDM) simulated by thermocompression. This study revealed that the samples manufactured using a layer-by-layer process have a high tensile strength up to 2041.29 MPa, which is improved by 68.8% compared with those prepared by the once-stacked method. Moreover, the mechanical–microstructure characterization relationships indicated that the compactness of the laminates is higher when the stacked CCF/PPS are separated, which can be explained based on both the void formation and the nanoindentation results. These reinforcements confirm the potential of remodeling the layer-up methods for the development of high-performance carbon fiber-reinforced thermoplastics. This study is of great significance to the improvement of the FDM process and opens broad prospects for the aerospace industry and continuous fiber-reinforced polymer matrix materials.

scholarly journals Study of Mechanical Properties of an Eco-Friendly Concrete Containing Recycled Carbon Fiber Reinforced Polymer and Recycled Aggregate

Materials ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 4592
Author(s):  
Chen Xiong ◽  
Tianhao Lan ◽  
Qiangsheng Li ◽  
Haodao Li ◽  
Wujian Long
Keyword(s):  
Mechanical Properties ◽  
Carbon Fiber ◽  
Flexural Strength ◽  
Fiber Reinforced Polymer ◽  
Recycled Aggregate ◽  
Carbon Fiber Reinforced Polymer ◽  
Fiber Reinforced ◽  
Flexural Performance ◽  
Reinforced Polymer ◽  
Carbon Fiber Reinforced

This study investigates the feasibility of collaborative use of recycled carbon fiber reinforced polymer (RCFRP) fibers and recycled aggregate (RA) in concrete, which is called RCFRP fiber reinforced RA concrete (RFRAC). The mechanical properties of the composite were studied through experimental investigation, considering different RCFRP fiber contents (0%, 0.5%, 1.0%, and 1.5% by volume) and different RA replacement rates (0%, 10%, 20%, and 30% by volume). Specifically, ten different mixes were designed to explore the flowability and compressive and flexural strengths of the proposed composite. Experimental results indicated that the addition of RCFRP fibers and RA had a relatively small influence on the compressive strength of concrete (less than 5%). Moreover, the addition of RA slightly decreased the flexural strength of concrete, while the addition of RCFRP fibers could significantly improve the flexural performance. For example, the flexural strength of RA concrete with 1.5% RCFRP fiber addition increased by 32.7%. Considering the good flexural properties of the composite and its potential in reducing waste CFRP and construction solid waste, the proposed RFRAC is promising for use in civil concrete structures with high flexural performance requirements.

Effect of Thermal-Oxidative Aging on the Mechanical Properties of Carbon Fiber Reinforced Bis-Maleimide Composites

2010 ◽  
Vol 152-153 ◽  
pp. 829-833 ◽  
Author(s):  
Xin Ying Lv ◽  
Rong Guo Wang ◽  
Wen Bo Liu ◽  
Long Jiang
Keyword(s):  
Mechanical Properties ◽  
Carbon Fiber ◽  
Flexural Strength ◽  
Aging Time ◽  
Testing Temperature ◽  
Fiber Reinforced ◽  
Oxidative Aging ◽  
Fiber Reinforced Polymer Composites ◽  
Carbon Fiber Reinforced ◽  
Thermal Oxidative Aging

Bis-maleimide (BMI) resins are widely applied in carbon fiber reinforced polymer composites in aerospace fields, for their excellent thermal and mechanical properties. The effects of thermo-oxidative aging on mechanical properties of carbon fiber reinforced BMI composites were investigated by SEM with the combination of flexural strength test and inter-laminar shear strength (ILSS) test. The results indicated that the thermal-oxidative aging had some effects on mechanical properties of carbon fiber/BMI composites; however the testing temperature or service temperature had much more effects than aging time. With aging time increased, the flexural strength at 150 oC and the ILSS at 25 oC slightly increased, while the ILSS at 150 oC decreased gradually. Both test results of mechanical properties and fracture models of damaged flexural specimens by SEM indicated that the matrix resin in the composites showed some viscoelastic behaviors that resulted in the remarkable dependence of mechanical properties of the composites on temperature. Therefore, the carbon fiber reinforced BMI composites had lower flexural strength and ILSS at 150 oC than that at 25 oC.

scholarly journals Mechanical Properties of SiO2-Coated Carbon Fiber-Reinforced Mortar Composites with Different Fiber Lengths and Fiber Volume Fractions

2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Gwang-Hee Heo ◽  
Jong-Gun Park ◽  
Ki-Chang Song ◽  
Jong-Ho Park ◽  
Hyung-Min Jun
Keyword(s):  
Mechanical Properties ◽  
Carbon Fiber ◽  
Flexural Strength ◽  
Carbon Fibers ◽  
Cement Matrix ◽  
Fiber Reinforced ◽  
Fiber Volume ◽  
Volume Fractions ◽  
Carbon Fiber Reinforced ◽  
Coated Carbon

In the present study, SiO2 particles were coated on the surface of carbon fibers by means of chemical reaction of silane coupling agent (glycidoxypropyl trimethoxysilane, GPTMS) and colloidal SiO2 sol to improve the interfacial bonding force between fibers and matrix in cement matrix. The surface of the modified carbon fibers was confirmed through a scanning electron microscope (SEM). The mechanical properties of SiO2-coated carbon fiber mortar and uncoated carbon fiber mortar with different fiber lengths (6 mm and 12 mm) and fiber volume fractions (0.5%, 1.0%, 1.5%, and 2.0%) were compared and analyzed. The experimental results show that the flow values of the carbon fiber mortar were greatly disadvantageous in terms of fluidity due to the nonhydrophilicity of fibers and fiber balls, and the unit weight decreased significantly as the fiber volume fractions increased. However, the air content increased more or less. In addition, regardless of whether the fibers were coated, the compressive strength of carbon fiber-reinforced mortar (CFRM) composite specimens tended to gradually decrease as the fiber volume fractions increased. On the other hand, in case of the SiO2-coated CFRM composite specimens, the flexural strength was significantly increased compared to uncoated CFRM composite specimens and plain mortar specimens, and the highest flexural strength was obtained at 12 mm and 1.5%, particularly. It can be seen that the new carbon fiber surface modification method employed in this study was very effective in enhancing the flexural strength as cement-reinforcing materials.

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