scholarly journals Technological suitability of semi-coke as a carbon reducer in production of manganese and silicon alloys

2020 ◽  
Vol 63 (7) ◽  
pp. 521-258
Author(s):  
A. A. Shubina ◽  
N. V. Zhuravleva ◽  
S. G. Korotkov ◽  
P. P. Lazarevskii ◽  
Yu. E. Romanenko
Keyword(s):  
Energy Consumption ◽  
Specific Energy Consumption ◽  
Reducing Agent ◽  
Furnace Productivity ◽  
Dust Formation ◽  
Silicon Alloys ◽  
Daily Production ◽  
Dust Generation ◽  
Furnace Performance ◽  
Useful Power

The article presents results of testing semi-coke as a carbon reducing agent in the production of manganese and silicon alloys. The fundamental possibility of using semi-coke in carbon part of the charge as a basic reducing agent for the production of ferrosilicon manganese is established. It is noted that the new reducing agent in its pure form works worse than in the mixture with coal. The greatest synergistic effect in the production of ferrosilicon manganese was achieved during the interaction of semi-coke with coal, while the following indicators were obtained: maximum furnace productivity of 43 t/day, maximum extraction coefficient of 87.9 %, and minimum specific dust formation of 49 kg/t of alloy. In the production of ferrosilicon the use of a new reducing agent did not give a significant positive effect, due to its low structural strength. It was revealed that the structure and type of the reducing agent affect the furnace performance: when using a reducing agent with a higher reactivity in the charge, it is possible to obtain higher furnace performance. In the production of ferrosilicon, a change in the specific dust generation is closely related to the level of daily production and specific energy consumption and can serve as an indicator of the furnace operation. The furnace performance, ceteris paribus, is determined by the amount of useful power input. With an excess of carbon in the charge an increase in useful power leads to a slight increase in the furnace performance, but at the same time, the energy consumption and specific dust formation significantly increase. It is shown, that the influence of technological factors on the technical and economic indicators of melting is determined by the degree of electrode seating in the furnace.

scholarly journals INCREASING THE EFFICIENCY OF THE SYSTEMS OF COMPRESSOR-PUMPING AND REFRIGERATION UNITS SUPPLYING LIQUID CO2 AND NH3 TO THE UNIT FOR CARBAMIDE SYNTHESIS

2021 ◽  
pp. 23-32
Author(s):  
G.K. Lavrenchenko ◽  
B.H. Hrudka
Keyword(s):  
Carbon Dioxide ◽  
Energy Consumption ◽  
Specific Energy ◽  
Specific Energy Consumption ◽  
Stable Operation ◽  
Urea Synthesis ◽  
Daily Production ◽  
Additional Absorption ◽  
Liquid Co2 ◽  
Refrigeration Machine

Carbon dioxide is used in large volumes to produce urea, a highly efficient nitrogen fertilizer. It is compressed in a multistage compressor to a pressure of 15 MPa and fed to the urea synthesis unit. The specific energy consumption for the compression of carbon dioxide by a compressor reaches 0.16 kWh/kg. It may be more profitable to use in the system of compressor-pumping and refrigeration units. They can be used to liquefy carbon dioxide and compress it to pressure 15 MPa before feeding it to the synthesis of urea. In the simplest scheme, an ammonia compression refrigeration machine (ACRM) is included in the system to improve efficiency. The specific energy consumption in such a system for the liquefaction and compression of CO2 is 0.118 kWh/kg. In case of replacement of the ACRM with an absorption refrigeration machine, unit costs can be reduced to 0.09 kWh/kg. These two systems can be used to increase urea production or to ensure stable operation of the units during the summer period of their operation. The analysis showed that further improvement of the technological scheme of the entire system will completely abandon the use of the compressor method of compression of CO2 to pressure 15 MPa before its supply to the urea synthesis unit. To do this, you need to include an additional absorption lithium bromide refrigeration machine in the system. In this scheme, the compressor-pumping unit will provide the simultaneous supply of liquid carbon dioxide and ammonia for the synthesis of urea with a pressure of 15 MPa. To increase the daily production of urea from 1400 to 2000 tons, it is necessary to increase the feed liquid CO2 in the amount of 62 t/hour and liquid NH3 — 47.5 t/hour. Bibl. 14, Fig. 3.

Determination of grinding parameters of fenugreek seed

1970 ◽  
Vol 26 (1) ◽  
pp. 16 ◽  
Author(s):  
S Balasubramanian ◽  
Rajkumar Rajkumar ◽  
K K Singh
Keyword(s):  
Particle Size ◽  
Energy Consumption ◽  
Moisture Content ◽  
Specific Energy ◽  
Feed Rate ◽  
Average Particle Size ◽  
Specific Energy Consumption ◽  
Average Particle ◽  
Fenugreek Seeds ◽  
Fenugreek Seed

Experiment to identify ambient grinding conditions and energy consumed was conducted for fenugreek. Fenugreek seeds at three moisture content (5.1%, 11.5% and 17.3%, d.b.) were ground using a micro pulverizer hammer mill with different grinding screen openings (0.5, 1.0 and 1.5 mm) and feed rate (8, 16 and 24 kg h-1) at 3000 rpm. Physical properties of fenugreek seeds were also determined. Specific energy consumptions were found to decrease from 204.67 to 23.09 kJ kg-1 for increasing levels of feed rate and grinder screen openings. On the other hand specific energy consumption increased with increasing moisture content. The highest specific energy consumption was recorded for 17.3% moisture content and 8 kg h-1 feed rate with 0.5 mm screen opening. Average particle size decreased from 1.06 to 0.39 mm with increase of moisture content and grinder screen opening. It has been observed that the average particle size was minimum at 0.5 mm screen opening and 8 kg h-1 feed rate at lower moisture content. Bond’s work index and Kick’s constant were found to increase from 8.97 to 950.92 kWh kg-1 and 0.932 to 78.851 kWh kg-1 with the increase of moisture content, feed rate and grinder screen opening, respectively. Size reduction ratio and grinding effectiveness of fenugreek seed were found to decrease from 4.11 to 1.61 and 0.0118 to 0.0018 with the increase of moisture content, feed rate and grinder screen opening, respectively. The loose and compact bulk densities varied from 219.2 to 719.4 kg m-3 and 137.3 to 736.2 kg m-3, respectively.  

scholarly journals Bibliometric Analysis of Specific Energy Consumption (SEC) in Machining Operations: A Sustainable Response

2021 ◽  
Vol 13 (10) ◽  
pp. 5617
Author(s):  
Raman Kumar ◽  
Sehijpal Singh ◽  
Ardamanbir Singh Sidhu ◽  
Catalin I. Pruncu
Keyword(s):  
Energy Consumption ◽  
Bibliometric Analysis ◽  
Specific Energy ◽  
Specific Energy Consumption ◽  
Primary Data ◽  
Data Content ◽  
Author Keywords ◽  
Link Strength ◽  
Inclusive Analysis ◽  
Machining Operations

This paper’s persistence is to make an inclusive analysis of 268 documents about specific energy consumption (SEC) in machining operations from 2001 to 2020 in the Scopus database. A systematic approach collects information on SEC documents’ primary data; their types, publications, citations, and predictions are presented. The VOSviewer 1.1.16 and Biblioshiny 2.0 software are used for visualization analysis to show the progress standing of SEC publications. The selection criteria of documents are set for citation analysis. The ranks are assigned to the most prolific and dominant authors, sources, articles, countries, and organizations based on the total citations, number of documents, average total citation, and total link strength. The author-keywords, index-keywords, and text data content analysis has been conducted to find the hotspots and progress trend in SEC in machining operations. The most prolific and dominant article, source, author, organization, and country are Anderson et al. “Laser-assisted machining of Inconel 718 with an economic analysis”, the Int J Mach Tools Manuf, Shin Y.C., form Purdue University Singapore, and United States, respectively, based on total citations as per defined criteria. The author keywords “specific cutting energy” and “surface roughness” dominate the machining operations SEC. SEC’s implication in machining operations review and bibliometric analysis is to deliver an inclusive perception for the scholars working in this field. It is the primary paper that utilizes bibliometric research to analyze the SEC in machining operations publications expansively. It is valuable for scholars to grasp the hotspots in this field in time and help the researchers in the SEC exploration arena rapidly comprehend the expansion status and trend.

scholarly journals Optimization Issues of a Hammer Mill Working Process Using Statistical Modelling

2021 ◽  
Vol 13 (2) ◽  
pp. 973
Author(s):  
Gigel Paraschiv ◽  
Georgiana Moiceanu ◽  
Gheorghe Voicu ◽  
Mihai Chitoiu ◽  
Petru Cardei ◽  
...  
Keyword(s):  
Energy Consumption ◽  
Optimization Problem ◽  
Specific Energy Consumption ◽  
Statistical Modelling ◽  
Hammer Mill ◽  
Objective Functions ◽  
Working Process ◽  
Rotor Spinning ◽  
Milled Material ◽  
Different Types

Our paper presents the hammer mill working process optimization problem destined for milling energetic biomass (MiscanthusGiganteus and Salix Viminalis). For the study, functional and constructive parameters of the hammer mill were taken into consideration in order to reduce the specific energy consumption. The energy consumption dependency on the mill rotor spinning frequency and on the sieve orifices in use, as well as on the material feeding flow, in correlation with the vegetal biomass milling degree was the focus of the analysis. For obtaining this the hammer mill was successively equipped with 4 different types of hammers that grind the energetic biomass, which had a certain humidity content and an initial degree of reduction ratio of the material. In order to start the optimization process of hammer mill working process, 12 parameters were defined. The objective functions which minimize hammer mill energy consumption and maximize the milled material percentage with a certain specific granulation were established. The results obtained can serve as the basis for choosing the optimal working, constructive, and functional parameters of hammer mills in this field, and for a better design of future hammer mills.

scholarly journals Batch Reverse Osmosis Desalination Modeling under a Time-Dependent Pressure Profile

Membranes ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 173
Author(s):  
Abdeljalil Chougradi ◽  
François Zaviska ◽  
Ahmed Abed ◽  
Jérôme Harmand ◽  
Jamal-Eddine Jellal ◽  
...  
Keyword(s):  
Energy Consumption ◽  
Reverse Osmosis ◽  
Specific Energy ◽  
Energy Demand ◽  
Specific Energy Consumption ◽  
Pressure Profile ◽  
Recovery Ratio ◽  
Feed Concentration ◽  
Energetic Performance ◽  
Feed Volume

As world demand for clean water increases, reverse osmosis (RO) desalination has emerged as an attractive solution. Continuous RO is the most used desalination technology today. However, a new generation of configurations, working in unsteady-state feed concentration and pressure, have gained more attention recently, including the batch RO process. Our work presents a mathematical modeling for batch RO that offers the possibility of monitoring all variables of the process, including specific energy consumption, as a function of time and the recovery ratio. Validation is achieved by comparison with data from the experimental set-up and an existing model in the literature. Energetic comparison with continuous RO processes confirms that batch RO can be more energy efficient than can continuous RO, especially at a higher recovery ratio. It used, at recovery, 31% less energy for seawater and 19% less energy for brackish water. Modeling also proves that the batch RO process does not have to function under constant flux to deliver good energetic performance. In fact, under a linear pressure profile, batch RO can still deliver better energetic performance than can a continuous configuration. The parameters analysis shows that salinity, pump and energy recovery devices efficiencies are directly linked to the energy demand. While increasing feed volume has a limited effect after a certain volume due to dilution, it also shows, interestingly, a recovery ratio interval in which feed volume does not affect specific energy consumption.

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