scholarly journals Media corrosiveness and materials resistance at presence of aggressive carbon dioxide

2021 ◽  
Vol 64 (11) ◽  
pp. 793-801
Author(s):  
R. R. Kantyukov ◽  
D. N. Zapevalov ◽  
R. K. Vagapov

At the present stage of gas field development, the products of many mining facilities have increased content of corrosive CO2 . The corrosive effect of CO2 on steel equipment and pipelines is determined by the conditions of its use. CO2 has a potentially wide range of usage at oil and gas facilities for solving technological problems (during production, transportation, storage, etc.). Simulation tests and analysis were carried out to assess the corrosion effect of CO2 on typical steels (carbon, low-alloy and alloyed) used at field facilities. Gas production facilities demonstrate several corrosion formation zones: lower part of the pipe (when moisture accumulates) and top of the pipe (in case of moisture condensation). The authors have analyzed the main factors influencing the intensity of carbon dioxide corrosion processes at hydrocarbon production with CO2 , its storage and use for various technological purposes. The main mechanism for development of carbon dioxide corrosion is presence/condensation of moisture, which triggers the corrosion process, including the formation of local defects (pits, etc.). X-ray diffraction was used for the analysis of corrosion products formed on the steel surface, which can have different protective characteristics depending on the phase state (amorphous or crystalline).

2019 ◽  
Vol 121 ◽  
pp. 01019
Author(s):  
Aleksandr Yusupov

In Gazprom dobycha Urengoy LLC, as in other oil-and-gas production enterprises, there are problems of increased equipment wear due to corrosion. A special role there plays CO2 corrosion. Despite the homogeneity of the extracted fluid and even chemical composition of the working medium, the nature and intensity of corrosion damage to pipelines and equipment varies over a wide range, due to different thermobaric parameters of well operation. To determine parameters influencing the rate of corrosion most different methods of statistical analysis were used. The paper provides a methodology for compiling a mathematical model and assessing its reliability. As a result, the equation of carbon dioxide corrosion in relation to the conditions of Achimov deposits of Urengoy oil, gas and condensate field was obtained. The type of the obtained equation was chosen according to the model of the classical de Waard-Milliams carbon dioxide corrosion equation. The model proposed by the authors describes the processes of carbon dioxide corrosion more reliably than the de Waard-Milliams equation does. The disadvantage of the developed model is that it does not reliably describe the speed of corrosion in wells with corrosion rates, significantly exceeding the average values for all wells studied.


2020 ◽  
Vol 129 (4) ◽  
pp. 14-18
Author(s):  
L. A. Magadova ◽  
◽  
K. A. Poteshkina ◽  
V. D. Vlasova ◽  
M. S. Pilipenko ◽  
...  

The effect of carbon dioxide corrosion on the pipeline transport system and its protection methods are considered in this article. The corrosion inhibitors represented by imidazoline-based compositions and industrial samples of corrosion inhibitors are used as protective reagents, and the model of produced water saturated with carbon dioxide is used as an aggressive environment. The protective properties of inhibitors and the corrosion rate were evaluated by gravimetric analysis. The paper presents the results of the study of industrial samples and inhibitory compositions developed on the basis of the REC “Promyslovaya himiya”. According to the results of the work, a positive effect of additives of nonionic surfactants on the protective properties of inhibitors was noted.


2021 ◽  
Author(s):  
Valeriya Eduardovna Tkacheva ◽  
Andrey Nicolaevich Markin ◽  
Ignaty Andreevich Markin ◽  
Alexandr Yuryevich Presnyakov

Abstract Complications associated with a corrosive environment, according to Rosneft's data as of 01.01.2020, are among the prevailing at oil and gas production facilities and rank fourth among other factors complicating production - 12% the complicated mechanized wells. Failures due to corrosion are the second largest complicating factors. Based on the results of approbation, the article proposes a method for calculating the maximum rate of local carbon dioxide corrosion, applicable in oilfield conditions, including to complicated stocks of oil wells and pipelines of oil gathering systems. Based on the approbation results, a method for calculating the maximum rate of local carbon dioxide corrosion, applicable in oilfield conditions, including to complicated stocks of oil wells and oil gathering pipelines systems is proposed in the article. The proposed technique is realizable according to the results one of "traditional" methods the corrosion monitoring - weight (or gravimetric). The approbation results and application possibility the technique in the pilot tests process in assessing the protective ability of corrosion inhibitors and the selection the effective dosages in relation to local damages, which are the main cause the oilfield equipment failures according the factor "Corrosive aggressiveness" (one of the complicating factors in terms of gradation, adopted in the Rosneft Company regulations). On practical examples the oilfield equipment operation, the results of corrosion monitoring and the summary statistics the corrosive stock of wells (using the example of an oil Company), the current situation with respect to this type of complication and relevance the issue under consideration is shown.


Author(s):  
Maria Bulakh ◽  
Anatoly B. Zolotukhin ◽  
Ove T. Gudmestad

Huge reserves of hydrocarbons on the shelf of the Kara Sea, adjacent to the west coast of the Yamal Peninsula are to be developed in the XXI century. This large oil and gas area in northern West Siberia has prospective resources of 56 trillion barrels of oil equivalents (boe). The Russia Federation has no other regions with similar concentrations of undeveloped hydrocarbons. Creating this unique Kara Sea gas production centre could provide in the years 2015–2030 a production of at least 800 billion Sm3 of gas per year providing both domestic and external demand with this fuel, and supply it to the external market, (http://oilgasindustry.ru).


2021 ◽  
Author(s):  
Gaojing Cao ◽  
Xiangzeng Wang ◽  
Lei Nie ◽  
Yaoqiang Hu ◽  
Yundong Xie ◽  
...  

Abstract In the era of all-encompassing Big Data and the Internet of Things (IoT), mastery of Instrument Control (I&C) and SCADA systems deployment is becoming more important as the Operational Technology (OT) foundation for digital integration, data gathering, processing, analytics, and the optimization of business results. Integration and communication between different I&C and SCADA products and systems in an Oil and Gas project represent a significant challenge. The issues encountered on projects globally can prolong project schedules from weeks to months with consequential impacts on commercial gas production, project cash flow, and economics. This paper presents how to enable digital operations through holistic design, well-organized kickoff, effective Integrated Factory Acceptance Test (IFAT), and timely commissioning of I&C and SCADA systems for surface facilities of a gas field development project. It provides a feasible, economical and proven solution to address the foregoing challenges. Furthermore, in this paper we present a snapshot of how to use the latest data-science technology to bring out the value of the gold mine - big data generated by the I&C and SCADA systems.


Author(s):  
Abdulaziz S. Al-Qasim ◽  
Fahad Almudairis ◽  
Abdulrahman Bin Omar ◽  
Abdullatif Omair

Abstract This paper discusses a method for optimizing production facilities design for onshore/offshore wells during new field development. Optimizing the development of new oil and gas fields necessitates the use of accurate predication techniques to minimize uncertainties associated with day-to-day operational challenges related to wells, pipelines and surface facilities. It involves the use of a transient multiphase flow simulator (TMFS) for designing new oil and gas production systems to determine the feasibility of its economic development. A synthetic offshore oil field that covers a wide range of subsurface and surface facility data is considered in this paper. 32 wells and two reservoirs are considered to evaluate the effect of varying sizes of tubing, wellhead choke, flowline, riser, and transport line. A detailed investigation of the scenario of emergency shutdowns to study its effect on the system is performed using TMFS. Other scenarios are also evaluated such as startup, depressurization, pigging, wax deposition, and hydrate formation. This paper provides a method to minimize the cost by selecting the optimum pipelines sizes and diameters, and investigating the requirements of insulation, risk of pipeline corrosions and other related flow assurance parameters. Different facility design scenarios are considered using TMFS tool to achieve operational flexibility and eliminate associated risks. Pressure and temperature conditions are evaluated under several parametric scenarios to determine the best dimensions of the production system. This paper will also provide insight into factors affecting the flow assurance of oil and gas reservoirs.


2021 ◽  
Vol 11 (3) ◽  
pp. 1081-1091
Author(s):  
A. A. Feyzullayev ◽  
I. Lerche ◽  
I. M. Mamedova ◽  
A. G. Gojayev

AbstractThe scientific basis of the paper is the concept of renewability of oil and gas resources. In accordance with this concept, the purpose of this paper is to estimate the volumetric rate of natural replenishment of the reservoir with oil and gas using the example of long-developed Bibieybat oil and Garadag gas condensate fields in the South Caspian Basin (SCB). The methodological approach of this assessment is based on the authors' assumption that at the late stage of field development, the recoverable amount of hydrocarbon fluids is compensated by the amount of their natural inflow, as a result of which oil or gas production stabilizes. The analysis of the dynamics of hydrocarbon production for the Bibieybat oil field covered the period from 1935 to 2018, and for the Garadag gas condensate field from 1955 to 1979. The rate of natural oil replenishment calculated for 29 operating facilities of the Bibieybat field varies per well within 0.32–1.4 ton/day (averaging 0.76 ton/day) or about 277 ton/year. The rate of natural gas inflow at the Garadag gas condensate field is about 5.2 thousand m3/day per well.


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