Experimental Parametrization of the Dual-Mass Electromechanical System of a Rolling Mill

2021 ◽  
Vol 64 (3) ◽  
pp. 24-35
Author(s):  
Alexander Karandaev ◽  
◽  
Andrey Radionov ◽  
Boris Loginov ◽  
Olga Gasiyarova ◽  
...  
Keyword(s):  
Electric Drive ◽  
Rolling Mill ◽  
Torque Control ◽  
Electromechanical System ◽  
Model Parameters ◽  
Mass Model ◽  
Mass System ◽  
Iron And Steel ◽  
Electric Drives ◽  
Drive Control

Transients in electromechanical systems need to be modeled adequately if the existing electric drive control algorithms are to be improved, or new ones are to be developed. This fully applies to the electric drives of roll-ing mill stands. When studying such drives, one often needs to find a tradeoff between the complexity of Park-Gorev equation-based mathematical description of processes in variable frequency drives, and the capabilities of simpler models that adequately describe the processes relevant for each specific case. The latter include the known dual-mass model of the electromechanical system of a rolling mill stand featuring a flexible shaft and gaps in transmissions. Research presented herein covers the parameters of this model, which need to be ob-tained experimentally. The most accurate way to find the model parameters is to derive them from the oscillo-grams sampled on the object when running in typical transient. This particular paper addresses the electrome-chanical system of the horizontal stand in Plate Mill 5000 deployed at Magnitogorsk Iron and Steel Works (MMK PJSC). The paper substantiates the methodology behind parametrizing the system and shows how to cal-culate the moments of inertia of rotating masses from oscillograms of unloaded drive acceleration. To showcase the method, the paper presents finding the stiffness factor of an elastic coupling from the transients recorded when halting the electric drive. Focus is made on finding the time constants of the internal torque control cir-cuit as approximated by first-order or second-order filters. By comparing the simulation output against the os-cillograms sampled on the mill itself, the model was proven to adequately compute the parameters of the object. The paper concludes with recommendations on how the developed methods could be used to find the parame-ters of a dual-mass system when modeling the electric drives in rolling mills. The conclusions outline possible further research.

scholarly journals Development of an Automatic Elastic Torque Control System Based on a Two-Mass Electric Drive Coordinate Observer

Machines ◽  
2021 ◽  
Vol 9 (12) ◽  
pp. 305
Author(s):  
Andrey A. Radionov ◽  
Alexandr S. Karandaev ◽  
Vadim R. Gasiyarov ◽  
Boris M. Loginov ◽  
Ekaterina A. Gartlib
Keyword(s):  
Control System ◽  
Literature Review ◽  
Control Systems ◽  
Electric Drive ◽  
Rolling Mill ◽  
A Priori ◽  
Torque Control ◽  
Mass System ◽  
Loop Control ◽  
Plate Rolling

Development of control system based on digital twins of physical processes is a promising area of research in the rolling industry. Closed-loop control systems are developed to control the coordinates of two-mass electromechanical systems in order to limit the dynamic loads on the equipment of main rolling lines. These control systems are based on observers (digital shadows) that indirectly detect (reconstruct) the roll speed and the elastic torque of the shaft (spindle) in real time. Notably, observers are required to work fast in order to reconstruct transients attributable to shock (impact) loads. Literature review shows that the known observers, which use complex algorithms to compute coordinates, do not respond fast enough. The paper analyzes the kinematic diagram of Mill 5000, a plate rolling mill. It presents oscillograms that prove that the elastic torque does oscillate as the rolls grip the strip dynamically. The authors hereof have developed an observer that reconstructs the coordinates of the uncontrolled mass (the shaft) and the spindle torque from the parameters of the controlled mass, namely the torque and speed of the motor. The paper further rationalizes an approach that consists of simulating the processes on a model to further directly configure them on the object. The authors analyze the transients of the reconstructed two-mass system coordinates, which are associated with the rolls gripping the strip. The paper compares data against oscillograms recorded on the mill itself. The accuracy is satisfactory. The proposed observer has been used to developed a three-loop automatic speed control system for the uncontrolled mass. Controller configurations are substantiated. The paper shows coordinates obtained by simulation modeling as functions of time. It further presents experiments run on Mill 5000; the conclusions are that the amplitude and oscillations of the elastic torque drop significantly. The paper concludes with recommendations on industrial adoption of the observer and the novel electric drive coordinate control system. Study presented herein substantiates and implements a concept of developing algorithms that solve specific problems and are readily implementable on the existing equipment without need for additional computing devices. The contribution of the paper consists of stating and solving the problem of developing and testing an automatic elastic torque control system for the shaft of a heavy-duty rolling mill. This system has been implemented in the form of algorithms that run in the software of the existing industrial controllers (PLCs). It is simple and performs well. It does not need additional sensors or computers to be implemented, nor does it rely on complex computational algorithms. Such algorithms are based on computational tables that require a priori data on numerous process parameters. In our literature review, we have not come across any industrial implementation of such algorithms on hot-rolling mills.

Energy Saving in Pilger Mill Electric Drives Complete Solution

2017 ◽  
Vol 8 (4) ◽  
pp. 1673 ◽  
Author(s):  
Yuriy Usynin ◽  
Dmitry Sychev ◽  
Nikita Savosteenko
Keyword(s):  
Energy Efficiency ◽  
Energy Saving ◽  
Electric Drive ◽  
Control Method ◽  
Economic Effect ◽  
High Energy ◽  
Variable Load ◽  
Electric Drives ◽  
Reluctance Machine ◽  
Drive Control

This paper considers issues related to increasing energy efficiency in electric drives of pilger rolling mills, presenting kinematics of such mills, provides justification for the general load chart, presents the detailed review of reference materials on technical energy saving solutions, and suggests a math model of an electric drive with a field regulated reluctance machine. The paper suggests key methods of saving energy in electric drives of pilger mills, namely: kinematic scheme improvement; main energy drainers and ways of energy loss reduction in electric drives with direct- and alternate-current motors, energy-saving electric drive control profiles. The article compares energy-saving resources in electric drives with various-type motors (direct-current motors, synchronous motors, and field regulated reluctance machine), clarifies the scheme of energy-saving resource implementation, provides the qualitative evaluation of electric drive control method efficiency. The accent is made on high energy efficiency of the proportionate control of armature and excitation circuits and across the range of torque in electric drives of abruptly-variable-load mills. The highest economic effect is reached in the electric drive with a field regulated reluctance machine – by means of implementing the energy-efficient electromechanical converter and applying energy-saving control profiles.

scholarly journals Computer model of electric drive of 1L100K conveying unit

2019 ◽  
Vol 134 ◽  
pp. 01012
Author(s):  
Denis Zolkin ◽  
Vadim Petrov
Keyword(s):  
Control System ◽  
Electric Drive ◽  
Ring System ◽  
Vibration Damping ◽  
Electromechanical System ◽  
Dynamic Loads ◽  
Belt Conveyor ◽  
Electric Drives ◽  
Belt Conveyors ◽  
Elastic Elements

The paper deals with the problems of vibration damping and limiting dynamic loads in the electromechanical system of a belt conveyor by means of an adjustable electric drive. A conveying unit is represented as a three-mass ring system, which corresponds to a conveying unit with cinematically closed tape. The development of the structure of the control system for electric drives of belt conveyors with limited dynamic loads in elastic elements will reduce the dynamic loads on the belt and therefore the wear of the belts. Conditions of damping of oscillations in electromechanical system of belt conveyors are defined.

scholarly journals Simulation of Electric Drive With Direct Torque Control of Induction Motor

2018 ◽  
Vol 15 (1) ◽  
Author(s):  
Yuri M. Inkov ◽  
Andrey S. Kosmodaminskiy ◽  
Alexander A. Pugachev ◽  
Elena V. Sachkova
Keyword(s):  
Induction Motor ◽  
Electric Drive ◽  
Induction Motors ◽  
Direct Torque Control ◽  
Torque Control ◽  
Voltage Source ◽  
Voltage Source Inverters ◽  
Electric Drives ◽  
Traction Electric Drive ◽  
Traction Drives

The main requirements for traction electric drives are listed and discussed. The direct torque control of an induction motor electric drive is established by a survey of operation modes of traction electric drives to thoroughly satisfy the requirements for traction electric drive. The topologies and operation principles of two-and three-level voltage source inverters are presented. The advantages and shortcomings of three-level voltage source inverters to be applied on locomotive traction drives are highlighted in relation to the two-level ones. The recommendations of choice between different voltage source inverter topologies are given. The topology and principles of operation of direct torque control of induction motors with two- and three-level voltage source inverters are described. The simulation peculiarities of electric drives with direct torque control and two- and three-level inverters in Matlab are considered. The simulation results are presented. The techniques to reduce the torque oscillations are shown and implemented in Matlab Simulink.

scholarly journals Modernization of Control Systems of Electric Drives of Mine Lifting Machines

2018 ◽  
Vol 41 ◽  
pp. 03006
Author(s):  
Ziyodullo Eshmurodov ◽  
Folib Holboiv
Keyword(s):  
Control System ◽  
Control Systems ◽  
Electric Drive ◽  
Control Algorithm ◽  
Frequency Converter ◽  
Automated Control ◽  
Electric Drives ◽  
Squirrel Cage ◽  
Drive Control ◽  
Efficient Control

The article shows the peculiarity of the system of technological automation of the newest Simatic S7-1500 PLCs, for electric drives of hoisting transport machines, the analysis of control systems for electric drives of operating mine hoisting machines of mining complexes. One of the main ways to increase the energy efficiency of MLM is to replace old asynchronous electric motors with a phase rotor with squirrel cage induction motors designed for operation in a frequency-controlled electric drive. The introduction of a frequency converter and an electric drive control system, which together allow the recovery of electricity in the supply network in the mode of generator braking. Thus, the system for automated control of the mine hoisting machine based on the Simatic S7-1500 PLC, with the developed control algorithm, is an integrated energy-efficient control system, which it is advisable to use in the management of the SHM.

Concept of Designing Systems for Monitoring Technical State of Rolling Mill Electric Drives

2015 ◽  
Vol 792 ◽  
pp. 15-20 ◽  
Author(s):  
Aleksey S. Evdokimov ◽  
Vadim Rifhatovich Khramshin ◽  
Sergey A. Evdokimov
Keyword(s):  
Hot Rolling ◽  
Rolling Mill ◽  
Technical State ◽  
Continuous Control ◽  
State Control ◽  
Decentralized System ◽  
Iron And Steel ◽  
Electric Drives ◽  
Wide Strip ◽  
Hot Rolling Mill

It has been proven that the introduction of the systems for continuous control of the equipment technical state is a necessary requirement of the modern maintenance of the critical equipment. The paper proposes the list of the processing facilities applied within the development systems for technical state control. The task of development of the system for recording, storing and displaying oscillographs of the automated electric drives of the wide-strip hot-rolling mill has been defined. The paper offers the analysis of the recording system based on the remote I/O controllers and the system with distributed industrial computers. The most informative-significant signals are listed. The network topology of the decentralized system implemented at the 2,500 mm wide-strip hot-rolling mill of OJSC Magnitogorsk Iron and Steel Works is suggested. Oscillographs of the main coordinates of the mill's electric drives obtained by means of the introduced system are provided.

scholarly journals Development of an intelligent electric drive control system anchor winch

2021 ◽  
pp. 195-200
Author(s):  
С.П. Черный ◽  
 А.В. Бузикаева ◽  
А.К. Тимофеев
Keyword(s):  
Control System ◽  
Control Systems ◽  
Intelligent Control ◽  
Electric Drive ◽  
Fuzzy Controller ◽  
Electric Drives ◽  
Intelligent Control System ◽  
Advantages And Disadvantages ◽  
Drive Control ◽  
Control Procedures

Данная работа посвящена моделированию интеллектуальной системы управления электроприводом якорной лебедки с применением теории нечетких множеств. Был приведен анализ существующих систем управления электроприводами якорно-швартовных узлов основанных на различных традиционных схемах регулирования, показаны достоинства и недостатки традиционных систем управления, а также выявлены основные возмущения, носящие существенно-недетерминированный характер. Процедуры интеллектуального управления в реализуемой модели системы управления электроприводом реализуются нечетким регулятором. Интеллектуальная система управления в своей основе имеет нечеткий регулятор с алгоритмом вывода Сугено, формализация входных сигналов по ошибке осуществляется двумя лингвистическими переменными. Кроме того, показано преимущество предлагаемого подхода при построении систем управления электроприводами якорно-швартовных узлов на основании базовых показателей качества. This paper is devoted to the modeling of an intelligent control system for the electric drive of an anchor winch using the theory of fuzzy sets. The analysis of the existing control systems for electric drives of anchor and mooring units based on various traditional control schemes was given, the advantages and disadvantages of traditional control systems were shown, and the main disturbances of a significantly non-deterministic nature were identified. Intelligent control procedures in the implemented model of the electric drive control system are implemented by a fuzzy controller. The intelligent control system is based on a fuzzy controller with the Sugeno output algorithm, the formalization of input signals by error is carried out by two linguistic variables. In addition, the advantage of the proposed approach in the construction of control systems for electric drives of anchor and mooring units on the basis of basic quality indicators is shown.

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