scholarly journals 3D Transient Spray Cooling Heat Transfer Simulation for Metallic Slabs of Various Alloys

2020 ◽  
Vol 15 (6) ◽  
pp. 895-904
Author(s):  
Mohamed Elguerri ◽  
Farid Belfodil ◽  
Yassine El Guerri ◽  
Abdelilah Bouragba
Keyword(s):  
Heat Transfer ◽  
Three Dimensional ◽  
Spray Cooling ◽  
Water Spray ◽  
Steel Cast ◽  
Titanium Nickel ◽  
Heat Transfer Simulation ◽  
Dimensional Simulation ◽  
Heated Metal ◽  
Water Spray Cooling

Water spray cooling is widely used in many industrial processes to control the surface dissipation of a material ported at high temperatures. To predict heat transfer and obtain the rate of required temperature distributions of the surface, it is necessary to understand the basic spray cooling dynamics and a more precise estimation of the heat transfer rate. This paper is about a three-dimensional simulation to estimate the transient heat transfer obtained locally by water spray to reduce the temperature of heated metal. The use of water spraying is a practical and flexible process. It is possible to vary, in space, time, and in large proportions the flux of extracted heat and controls the density of the flow of water which is a key element and very simple to achieve. Globally, the aim of this study is to simulate the spray cooling of different metal slabs for various alloys (steel, cast iron, titanium, nickel) by mainly comparing cooling in maps of iso-surfaces and in curves (at starts and globally) obtained after estimation of the heat flux.

Heat Transfer Associated With Air-Water Spray Cooling of Forgings From High Temperatures

2001 ◽  
Author(s):  
J. Ward ◽  
M. de Oliveira ◽  
D. R. Garwood ◽  
R. A. Wallis
Keyword(s):  
Heat Transfer ◽  
Water Flow ◽  
Gas Turbines ◽  
Spray Cooling ◽  
Solution Temperature ◽  
Air Cooling ◽  
Water Spray ◽  
Transfer Rates ◽  
Wide Range ◽  
Water Spray Cooling

Abstract The desired mechanical properties of the nickel-based or titanium forgings used in gas turbines for aircraft and power generation applications can be controlled by varying the rate of cooling from the so-called solution temperature during an initial heat treatment process. The use of dilute air-water spray cooling of these forgings is a technique which can provide heat transfer rates lying between those associated with conventional oil quenching or convective air-cooling. Air assisted atomisation can result in fine sprays over a wide range of water flow rates and it has a further advantage in that the air “sweeps” the surface and hence helps to prevent the build up of deleterious vapour films at high surface temperatures. The paper presents experimental data for the heat transfer rates associated with the use of these sprays to cool surfaces from temperatures of approximately 800°C. Many forgings contain surface recesses, which can lead to build up or “pooling” of the water so that the effect of variations in surface geometry is also reported. Periodic interruption of the water flow is a technique which can be employed to provide additional control of the heat transfer rate, particularly at temperatures below 500°C so that data is also presented for pulsed sprays.

Experimental Investigation on Heat Transfer of Water Spray Cooling by Addition of n-Butanol

2020 ◽  
Author(s):  
Chang Cai ◽  
Hong Liu ◽  
Han Chen ◽  
Chuanqi Zhao ◽  
Jiuliang Gao ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Surface Temperature ◽  
Heat Dissipation ◽  
Absolute Error ◽  
Spray Cooling ◽  
High Heat Flux ◽  
Water Mixture ◽  
Water Spray ◽  
Maximum Absolute Error ◽  
Water Spray Cooling

Abstract Heat transfer characteristics of water spray cooling with n-butanol additive were experimentally studied in this paper. The results indicated that adding n-butanol can effectively enhance the heat dissipation and control the surface temperature. The optimal concentration of n-butanol corresponding to the best heat transfer performance is 0.5 vol%. The experimental Nusselt numbers also agree well with a previous correlation with Weber, Prandtl, Jacob and Reynolds numbers, evidenced by a maximum absolute error of 6.34%. The measurement also showed that the decrease of surface tension and contact angle of the n-butanol-water mixture is the main mechanism to enhance the spray cooling heat transfer, while other physical properties also play an important role. The surface temperature non-uniformity in the radial direction is more apparent at a high heat flux while the addition of different contents of n-butanol has a negligible effect.

Simulation of Spray Cooling in a Desublimer

2000 ◽  
Author(s):  
Malcolm J. Andrews ◽  
David Zwick
Keyword(s):  
Drop Size ◽  
Three Dimensional ◽  
Spray Cooling ◽  
Cfd Modeling ◽  
Lagrangian Description ◽  
Water Spray ◽  
Cfd Simulations ◽  
Computational Fluid Dynamics Cfd ◽  
Fully Coupled ◽  
Water Spray Cooling

Abstract Three-dimensional Computational Fluid Dynamics (CFD) simulations are presented for water spray cooling of a Phthalic Anhydride desublimer. The multiphase CFD modeling includes a fully coupled Eulerian/Lagrangian formulation for the carrier gas and water spray, and a quasi-steady model for the desublimation process. The use of a Lagrangian description for the spray enables a drop size distribution, but also necessitates running the simulation through the transient to obtain a steady operation result. The simulation has been used to study effect of drop size, spray dispersion and spray location/orientation.

Numerical Project for the Undergraduate Heat Transfer Course

2017 ◽  
Author(s):  
Dani Fadda
Keyword(s):  
Heat Transfer ◽  
Solid Body ◽  
Three Dimensional ◽  
Engineering Curriculum ◽  
One Dimensional ◽  
Conduction Heat Transfer ◽  
Heat Transfer Simulation ◽  
The Difference ◽  
Dimensional Simulation ◽  
Classroom Time

A numerical simulation project, described in this paper, was assigned in an undergraduate heat transfer course in the mechanical engineering curriculum. This project complemented the heat transfer lecture course and its corresponding heat transfer lab. It was used to help students visualize and better understand the difference between conduction heat transfer which occurs within a three-dimensional solid body and the convection and/or radiation which occur at the surface of the solid body. It also allowed the students to generate and compare results of one dimensional heat transfer calculations to three dimensional simulation results. The project contained well defined deliverables and an open-ended deliverable which allowed students to be creative. It gave the students reason to discuss the course outside the classroom. It allowed students to use SolidWorks heat transfer simulation and manage a MATLAB script without taking classroom time. It was appreciated and enjoyed by the students.

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